Subscribe to Our Youtube Channel
Related Manuals for Envirotainer Releye RAP
Summary of Contents for Envirotainer Releye RAP
- Page 1 Releye ® User Manual RAP container, Model 140020R, P/N 140020R-A-()-() Doc No. UM-RAP-1002 Version 0 www.envirotainer.com Doc No: Revision: State: Release Date: Approved By: UM-RAP-1002 Released 2021-12-10 hanst...
- Page 2 Record of revision RECORD OF REVISION VER. NO. REVISION First release Doc No: Revision: State: Release Date: Approved By: UM-RAP-1002 Released 2021-12-10 hanst...
-
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION.......................... 1 Container type..........................1 Intended use ..........................1 1.2.1 Operating environment ....................1 Manufacturer..........................2 Contact............................2 Declaration of conformity ......................2 SAFETY............................3 Symbols ..........................3 2.1.1 Symbols in the manual ....................3 2.1.2 Symbols on the container.....................4 2.1.2.1 ODLN sticker....................5 CONTAINER DESCRIPTION..................... 6 Orientation conventions ......................6 Overview ..........................7 Refrigeration system operation ....................9... - Page 4 4.4.1.2 Lift from the front (door side) ................14 4.4.1.3 Lift from the rear (machine room side) .............14 4.4.1.4 Lift with electric pallet jack ................14 4.4.1.5 Use a roller bed system ..................15 4.4.2 Pre-conditioning cargo and container................15 4.4.2.1 Pre-condition the cargo ..................15 4.4.2.2 Pre-condition the container ................15 4.4.3 Loading cargo ......................19...
- Page 5 Alarms...........................35 Hardware..........................36 TECHNICAL SPECIFICATION....................38 Definition of dimensions ......................39 Doc No: Revision: State: Release Date: Approved By: UM-RAP-1002 Released 2021-12-10 hanst...
- Page 6 Intentionally left blank Doc No: Revision: State: Release Date: Approved By: UM-RAP-1002 Released 2021-12-10 hanst...
-
Page 7: Introduction
1. Introduction 1. INTRODUCTION This manual is intended for shipper, forwarder and airline personnel involved in the operation of the Envirotainer Releye® RAP container. The manual is published by Envirotainer AB without warranty. 1.1 CONTAINER TYPE The container is an active Unit Load Device (ULD) according to ETSO-C90d A1, including non-ETSO functions, primary to keep cargo in a temperature-controlled environment. -
Page 8: Manufacturer
1.4 CONTACT For contact information to our operations centers, refer to www.envirotainer.com. For questions regarding this manual or the container, send an e-mail to support@envirotainer.com. For ordering of additional adapters, send an e-mail to logisticspareparts@envirotainer.com. Refer to 4.4.4.4 Order additional charging adapters for ordering details. -
Page 9: Safety
2. Safety 2. SAFETY • Read the manual before handling and operating the container. • Pay attention to warning stickers and texts attached to the container. • Before closing the doors, make sure that nobody is inside the cargo space. •... -
Page 10: Symbols On The Container
Name Name IATA-code Sticker “Tare weight” Sticker “Contact information” Sticker “Center of gravity” Document pouch Stickers “Envirotainer” and “Releye®” (also on roof) Sticker “Seal” Sticker “Place stickers here” Sticker “Auto - disabled” Sticker “Do not charge inside aircraft” Manufacturer’s plate Sticker “FAA”... -
Page 11: Odln Sticker
Before every lease, the container is inspected against even stricter criteria than those stated on the ODLN. Therefore, the container will never exhibit the level of damages as described on the ODLN when released from an Envirotainer station. Fig. 2 The ODLN sticker... -
Page 12: Container Description
3. Container description 3. CONTAINER DESCRIPTION For information about container dimensions, loading capacity, temperature capacity, power consumption and battery autonomy, refer to 6. Technical specification. 3.1 ORIENTATION CONVENTIONS Fig. 3 Schematic view of the container with orientation conventions 6 (40) Doc No: Revision: State:... -
Page 13: Overview
3.2 Overview 3.2 OVERVIEW Fig. 4 Overview of the container Table 2 Container features Pos Name Description Display unit Used for: • Setting the cargo temperature set point • Starting pre-conditioning • Checking the battery level • Viewing activated alarms •... - Page 14 3.2 Overview Table 2 Container features (cont'd.) For locking the door in opened position. Strap with hook Strap For temporarily suspending air cargo straps during loading. Tie-down tracks For securing cargo. Cargo space Contains air distribution panels, temperature sensors and tie-down tracks. Return air outlet For return air from the cargo space.
-
Page 15: Refrigeration System Operation
3.3 Refrigeration system operation 3.3 REFRIGERATION SYSTEM OPERATION The refrigeration system is powered by internal, rechargeable battery modules, and controlled by a control module. Sensors in the cargo space walls send signals to the control module, which controls a number of mechanical refrigeration modules, so that the correct temperature in the cargo space is maintained. -
Page 16: Walls
3.4 Walls The container is fitted with independent subsystems for both redundancy and reliability purposes: • multiple mechanical refrigeration modules, each containing heater, cooler and fans • multiple battery modules This means that even if one mechanical refrigeration module malfunctions during a shipment, the shipment can be carried out without any loss of temperature performance. -
Page 17: Using The Container
4. Using the container 4. USING THE CONTAINER A shipment (B) is defined as all land and air transportation that is required to transfer a loaded container from the shipper site (A) to the consignee site (C). Fig. 8 The shipment chain Chapters 4.1-4.3 contain three separate checklists, listing the actions to be performed when preparing a shipment, shipping the container, and finishing the shipment. -
Page 18: Shipping
4.2 Shipping 4.2 SHIPPING During the shipment, the following must be performed: □ Take action on any active alarms and alerts. Refer to 4.4.7.5 View and address active alarms and alerts. □ Make sure that the container is not wrapped. Refer to 4.4.5 Precautions during shipment. □... -
Page 19: Operating Instructions
4.4 Operating instructions 4.4 OPERATING INSTRUCTIONS 4.4.1 LIFTING AND MOVING THE CONTAINER Fig. 9 Fork lift pockets and tie-down brackets The container can be lifted using a forklift when empty or loaded. The forklift pocket center to center distance is 852 mm (33.5ʺ) and the forklift pocket width is 255 mm (10.04ʺ). -
Page 20: Lift From The Front (Door Side)
4.4.1 Lifting and moving the container 4.4.1.2 LIFT FROM THE FRONT (DOOR SIDE) When lifting from the front, the forklift pockets in the container base shall be used. CAUTION! Risk of crush injury! Due to the weight of the refrigeration system at the rear, it is not recommended to lift the container from the front. -
Page 21: Use A Roller Bed System
4.4.2 Pre-conditioning cargo and container WARNING! Risk of crush injury! The container weighs approximately 1100-4625 kg (unloaded-loaded). Make sure that the pallet jack is wide enough to keep the container stable. NOTE! Since the center of gravity is located on the rear side of the container, it is recommended to lift the container from that side. - Page 22 4.4.2 Pre-conditioning cargo and container When using the internal pre-conditioning program, the pre-conditioning can be started immediately, or set to be completed within a specified number of hours (2–72 hours). 4.4.2.2.1 Pre-condition using the internal pre-conditioning program Pre-conditioning to +5 °C (+41 °F) at an ambient temperature of -5 to +25 °C (+23 to 77 °F) takes maximum one hour.
- Page 23 4.4.2 Pre-conditioning cargo and container 6c. Press to confirm the setting. The display shows Temperature control PRE-CONDITIONING and the estimated remaining time until the pre- conditioning is finished. The format is hh:mm, i.e. the remaining time in hours and minutes. Fig.
- Page 24 4.4.2 Pre-conditioning cargo and container Fig. 15 Open and lock the doors in the opened position Open the doors to the cargo space and lock them in the opened position using the door straps. If the pre-conditioning shall be performed with the temperature control turned on: 3a.
-
Page 25: Loading Cargo
4.4.3 Loading cargo 4.4.3 LOADING CARGO Load the cargo in a temperature controlled area. Make sure that both the cargo and the container are properly pre-conditioned. Refer to 4.4.2 Pre-conditioning cargo and container. Load the cargo on pallets to allow proper airflow through the pallet underneath the cargo. - Page 26 4.4.3 Loading cargo Fig. 18 Fasten and suspend cargo straps in the cargo space Consider fastening air cargo straps to the tie-down tracks (A) at the rear of the cargo space, temporarily suspending them in straps (B) attached to the partition wall, and placing the air cargo straps (C) over the container roof until the cargo has been loaded.
- Page 27 4.4.3 Loading cargo 6a. Load the cargo into the container, distributing the cargo weight evenly. 6b. Secure the cargo to the tie-down tracks in the front of the container floor using tie-down studs and straps. Close and lock the doors. If applicable, secure at least the right hand door with a seal.
-
Page 28: Charging The Container
4.4.4 Charging the container 4.4.4 CHARGING THE CONTAINER NOTE! It is recommended to keep the container battery level above 20%. An alert will be triggered if the level drops below 20%. For optimal charging, make sure that the ambient temperature is between +5 and +25 °C (+41 to +77 °F). In temperatures outside this range the charging capacity of the battery may be reduced and the charging time may be increased. -
Page 29: The Charging Unit
4.4.4 Charging the container 4.4.4.2 THE CHARGING UNIT Fig. 23 The charging unit The charging unit (A) is used for charging the internal battery modules of the container. It contains a charging cable (B) and the following selection of adapters (C): Table 3 Adapters included Adapter Part number... - Page 30 4.4.4 Charging the container Fig. 25 Connect an adapter If necessary, connect an adapter to the charging cable. The adapters are found on the inside of the charging unit door. Additional adapters can be ordered, refer to 4.4.4.4 Order additional charging adapters. NOTE! Make sure that the hook on the charging cable connector locks into the lid of the adapter connector.
-
Page 31: Order Additional Charging Adapters
Fig. 27 Stow the charging cable and close the door 4.4.4.4 ORDER ADDITIONAL CHARGING ADAPTERS The following additional charging adapters can be ordered from Envirotainer: Table 4 Additional adapters available for order Adapter Part number... -
Page 32: Precautions During Shipment
4.4.5 Precautions during shipment 4.4.5 PRECAUTIONS DURING SHIPMENT CAUTION! Do not wrap the container. If the container is wrapped the air inlets and outlets are blocked and the container may overheat. If required, disable the connectivity manually. Refer to 4.4.7.7 Disable connectivity. Fig. -
Page 33: Operating The Display Unit
4.4.7 Operating the display unit 4.4.7 OPERATING THE DISPLAY UNIT NOTE! If the display is dark, the display is in sleep mode, but the container is operating. The container has no power or on/off button, but the temperature control can be turned on/off. 4.4.7.1 THE DISPLAY UNIT Fig. - Page 34 4.4.7 Operating the display unit Table 6 Information on the shipment status overview Description Description Current ambient temperature (Celsius) Indicator icons, see Table 8 Remaining battery level in percent Current temperature in the cargo space (Celsius) Current set temperature (Celsius) Button icons, see Table 7 Table 7 and Table 8 explains the icons that can occur on the display.
-
Page 35: Wake The Display Up From Sleep Mode
4.4.7 Operating the display unit *The action is only visible if an interaction is possible in the current mode. For example, when the container is pre-conditioned to the set temperature it is only possible to shut off the temperature control, not change the set temperature or trigger pre-conditioning. -
Page 36: Set The Temperature
4.4.7 Operating the display unit 4.4.7.3 SET THE TEMPERATURE NOTE! The temperature can only be set before the start of the pre-conditioning. When the container is pre- conditioned, the set temperature is locked and cannot be changed. To restart the temperature setting, the temperature control needs to be shut-off. -
Page 37: View And Address Active Alarms And Alerts
4.4.7 Operating the display unit 4.4.7.5 VIEW AND ADDRESS ACTIVE ALARMS AND ALERTS When there are active alarms or alerts, the button on the shipment status overview is orange. On the shipment status overview, press Fig. 33 View active alarms Toggle through the active alarms and alerts using Address the active alarms and alerts in accordance with the information given. -
Page 38: Disable Connectivity
4.4.7 Operating the display unit 4.4.7.7 DISABLE CONNECTIVITY When the connectivity is in automatic flight detection mode, the connectivity is automatically disabled when the container comes close to an aircraft. If required, the connectivity can also be disabled manually at any time: Open the lid to the right of the display. -
Page 39: Lock And Unlock The Display Unit For Input
4.4.7 Operating the display unit Close the lid. If preferred, seal the lid with a sealing sticker. Fig. 36 Close the lid 4.4.7.8 LOCK AND UNLOCK THE DISPLAY UNIT FOR INPUT On the shipment status overview, press and hold three seconds. The lock icon will be visible on the display. -
Page 40: Troubleshooting
5. Troubleshooting 5. TROUBLESHOOTING These troubleshooting tables can be used when the display unit indicates an alarm or alert, or when there is a problem with the container. If a solution can not be found, replace the container. Meanwhile, place the cargo in a temperature controlled area. -
Page 41: Alarms
5.3 Alarms Explanation or possible Alert Solution Reference cause A door sensor has detected Cargo space door Close the door. open, please close that a door is open. door Cargo space The cargo space Make sure that the doors temperature outside temperature is higher or are closed and check the of set temperature. -
Page 42: Hardware
5.4 Hardware Explanation or possible Alarm Solution Reference cause Container climate One or more of the Stop the current control failure, refrigeration system shipment and replace replace container components are the container. If required, malfunctioning, and the move the cargo to a Container system shipment is at risk. - Page 43 5.4 Hardware Problem Possible cause Solution Reference The display states that the The door is not correctly Make sure the door is closed. If it 1.4 Contact door is open, but the door is closed. is closed, contact customer closed. support.
-
Page 44: Technical Specification
6. Technical specification 6. TECHNICAL SPECIFICATION CODE IATA ULD type code ATA code LD-9 AS36100 identifier 2A8C REFRIGERATION SYSTEM Air conditioning system with compressor cooling and electrical heating. Powered by rechargeable NiMH batteries. Power rating 100–240 V AC, 50–60 Hz, max 16 A Recommended charging temperatures +5 °C to +25 °C (+41 °F to +77 °F) Charging temperature limits... -
Page 45: Definition Of Dimensions
6.1 Definition of dimensions 6.1 DEFINITION OF DIMENSIONS Fig. 38 Definition of dimensions 39 (40) Doc No: Revision: State: Release Date: Approved By: UM-RAP-1002 Released 2021-12-10 hanst... - Page 46 Envirotainer Engineering AB www.envirotainer.com Doc No: Revision: State: Release Date: Approved By: UM-RAP-1002 Released 2021-12-10 hanst...
Need help?
Do you have a question about the Releye RAP and is the answer not in the manual?
Questions and answers