Wood-mizer Sawmill Safety, Operation, Maintenance & Parts Manual
  1. Manuals
  2. Brands
  3. Wood-mizer Manuals
  4. Farm Equipment
  5. Sawmill
  6. Safety, operation, maintenance & parts manual
Wood-mizer Sawmill Safety, Operation, Maintenance & Parts Manual

Wood-mizer Sawmill Safety, Operation, Maintenance & Parts Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
®
Wood-Mizer
Sawmill
Safety, Operation, Maintenance, &
Parts Manual
TD1 Transfer Deck rev. A1.00 - A4.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
June 2001
Form #1062

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Sawmill and is the answer not in the manual?

Questions and answers

Related Manuals for Wood-mizer Sawmill

Summary of Contents for Wood-mizer Sawmill

  • Page 1 ® Wood-Mizer Sawmill Safety, Operation, Maintenance, & Parts Manual TD1 Transfer Deck rev. A1.00 - A4.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. June 2001...

  • Page 2: Table Of Contents

    Table of Contents Section-Page SECTION 1 SAFETY Safety Symbols..................1-1 Safety Instructions ..................1-2 SECTION 2 GENERAL INFORMATION Transfer Deck Components..............2-1 Overall Dimensions ................2-2 SECTION 3 INSTALLATION & SETUP Installation ....................3-1 Air Installation..................3-8 Setup .....................3-10 Electrical Installation................3-12 Board Stop Adjustment ................3-15 SECTION 4 OPERATION Control Box Operation ................4-1 Swing Stop....................4-3...

  • Page 3: Safety

    Safety Safety Symbols SECTION 1 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 4: Safety Instructions

    Wood-Mizer products. All Wood-Mizer product owners are encouraged to become thor- oughly familiar with these applicable laws and comply with them fully while using the machine.
  • Page 5 Safety Safety Instructions KEEP TRANSFER DECK AND AREA AROUND TRANSFER DECK CLEAN DANGER! Maintain a clean and clear path for all necessary move- ment around the machine and lumber stacking areas. Failure to do so will result in serious injury. Safety TD02doc072519...
  • Page 6 Safety Safety Instructions CAUTIONS FOR TRANSFER DECK SETUP WARNING! Securely fasten the feet of the transfer deck to the floor before operating the machine. Failure to do so may result in seri- ous injury or death. CHECK TRANSFER DECK BEFORE OPERATION DANGER! Make sure all guards and covers are in place and secured before operating the transfer deck.
  • Page 7 Safety Safety Instructions USE PROPER PROCEDURE WHEN CONDUCTING MAINTENANCE DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the control box and at the motor can cause shock, burns, or death.

  • Page 8: General Information

    General Information Transfer Deck Components SECTION 2 GENERAL INFORMATION Transfer Deck Components The Transfer Deck (TD1) enables you to change the direction of material flow. The trans- fer deck is also equipped with the kicker system allowing you to separate boards and cants.

  • Page 9: Overall Dimensions

    General Information Overall Dimensions Overall Dimensions See Figure 2-2. The overall dimensions of the Transfer Deck (TD1) are shown below. TD0028 FIG. 2-2 TRANSFER DECK (TD1) General Information TD02doc072519...

  • Page 10: Installation & Setup

    Installation & Setup Installation SECTION 3 INSTALLATION & SETUP Installation This section describes the installation and setup procedures. Make sure the transfer deck is properly assembled before operating the unit. To assemble the transfer deck make sure to perform the following steps if necessary: 1.
  • Page 11 Installation & Setup Installation 2. Rev. A4.00+: Position all the transfer deck frame parts as shown below. Use six 1/2-13 X 1 1/2" hex head bolts and 1/2-13 hex nylon lock nuts to install the transfer deck frame. Tighten the bolts and nuts to secure the frame. See Figure 3-2.
  • Page 12 Installation & Setup Installation Rev. A1.00 - Rev. A3.01: Position all the transfer deck frame parts as shown below. Use four 1/2-13 X 1 1/4" hex head bolts and 1/2-13 hex nylon lock nuts to install the transfer deck frame. Tighten the bolts and nuts to secure the frame. See Figure 3-3.
  • Page 13 Installation & Setup Installation 3. Install the bottom of the kicker air cylinders to the transfer deck frame. Use 3/8-16 X 2 hex head bolts and 3/8-24 nylon lock nuts to secure each cylinder in position. Make sure the bolts and nuts are tightened. See Figure 3-4.
  • Page 14 Installation & Setup Installation 4. Install the lower table tube with bearings to the transfer deck frame. Use four 1/2-13 X 1 1/2 hex head bolts, 1/2 split lock washers, and 1/2 flat washers. Tighten the bolts to secure the lower table cross tube in place. See Figure 3-5.
  • Page 15 Installation & Setup Installation 5. Install the center, right and left table tubes to the transfer deck table. Use two 5/8-11 X 1 3/4 hex head bolts and 3/8-16 X 1 nylon lock nuts on each tube. Make sure to secure the tubes to the table.
  • Page 16 Installation & Setup Installation 6. Install each of six table rollers to the transfer deck table. Use four 3/8-16 X 3/4 hex head bolts and 3/8-16 hex nylon lock nuts at the lower section of the transfer deck table. Tighten the bolts and nuts. Use two 3/8-16 X 3/4 hex head bolts and 3/8-16 hex nylon lock nuts.

  • Page 17: Air Installation

    See Figure 3-9. The transfer deck air system diagram is shown below. Air Cylinder Air Supply 70-90PSI Filter to 40 Micron TD0039-3B Kicker Valve Lift Valve Air Cylinder Air Bag FIG. 3-9 TD1 NOTE: Wood-Mizer highly recommends using the Transfer Deck together with the Installation & Setup TD02doc072519...
  • Page 18 Installation & Setup Air Installation Wood-Mizer Incline Conveyor. After connecting the transfer deck table to the air supply, the transfer deck table automatically lowers when the board or cant gets between the electronic sensors on the incline conveyor belt. The transfer deck table automatically raises when the board or cant leaves the incline conveyor and there is no object on the incline conveyor belt between the electronic sensors.

  • Page 19: Setup

    Failure to do so may result in serious injury or death. NOTE: If you use the Wood-Mizer Incline Conveyor, the distance between the transfer deck and conveyor should be approximately 25” (635 mm). See Figure 3-10.
  • Page 20 Installation & Setup Setup Adjust the legs so each leg is in contact with the ground. Loosen the locking bolt. Turn the adjustment bolt clockwise to raise, turn counterclockwise to lower the transfer deck frame. See Figure 3-11. TD0005 Jam Nut Locking Bolt Adjustment Bolt FIG.

  • Page 21: Electrical Installation

    Installation & Setup Electrical Installation Electrical Installation This section explains how to connect the Transfer Deck and the Incline Conveyor to work together. DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified elec- trician and is in accordance with applicable electrical codes. To connect the transfer deck to the incline conveyor: 1.
  • Page 22 Installation & Setup Electrical Installation 2. Mount the provided sensor power junction box to the cross tube on the Incline Conveyor with the two provided bolts. See Figure 3-13. Photo Sensor Mount Bracket - Receiver Photo Sensor Mount Bracket - Transmitter TD0033B Remove bolts (2) on each side and install sensor brackets;...
  • Page 23 Installation & Setup Electrical Installation 5. Plug the power cord from the transfer deck control box into a grounded 110V electrical receptacle. Installation & Setup TD02doc072519 3-14...

  • Page 24: Board Stop Adjustment

    Installation & Setup Board Stop Adjustment Board Stop Adjustment The Board Stop Assembly can be mounted to either of the Transfer Deck sides. Install the board stop on the side opposite to the direction from which the lumber is flowing. The boards will stop as soon as they hit the board stop assembly.
  • Page 25 Installation & Setup Board Stop Adjustment TD1 Only: NOTE: When reinstalling the board stop to the other side of the transfer deck from its original position, make sure to switch the accessory roller and the swing stop assemblies. To replace the accessory roller and the swing stop assemblies: 1.
  • Page 26 Installation & Setup Board Stop Adjustment 3-17 TD02doc072519 Installation & Setup...

  • Page 27: Operation

    Operation Control Box Operation SECTION 4 OPERATION Control Box Operation The transfer deck is provided with all the necessary air hoses connected. To operate the transfer deck, make the appropriate connections. See Section 3.2 Air Installation, for transfer deck air system diagram. The transfer deck is designed to work with the incline conveyor.
  • Page 28 Operation Control Box Operation Move the up/down table switch to the "JOG" position to raise the transfer deck table. Release the switch to return to the "AUTO" position. Use the "JOG" position when the lumber coming from the incline conveyor gets stuck between the transfer deck and con- veyor.

  • Page 29: Swing Stop

    Operation Swing Stop Swing Stop The transfer deck was designed to allow the operator to work with the lumber maximum length of 16 ft. (4.8 m). Use the swing stop if the lumber is longer than 120" (3 m). Swing off the swing stop all the way out to prevent longer boards from sliding off the table if nec- essary.

  • Page 30: Replacement Parts

    Replacement Parts Table Assembly SECTION 5 REPLACEMENT PARTS Table Assembly TD0006B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TABLE ASSEMBLY, CONVEYOR (ORANGE) 034137 TABLE ASSEMBLY, CONVEYOR (GREY) 034137-1 Tube Weldment, Lower Conveyor Table (Orange) 034134 Tube Weldment, Lower Conveyor Table (Grey) 034134-1 Tube Weldment, Center Conveyor Table (Orange) 034136...
  • Page 31 Replacement Parts Table Assembly Tube Weldment, Right Conveyor Table (Orange) 034172 Tube Weldment, Right Conveyor Table (Grey) 034172-1 Plate, Lower Table Stop 034117 Bolt, Table Adjustment S13006 Nut, 5/8-11 Hex F05010-5 Washer, 5/8 Split Lock F05011-27 Bumper, Table 034175 Nut, 3/8-16 Hex Nylon Lock F05010-10 Bolt, 3/8-16 x 1 1/4”...

  • Page 32: Board Stop/Air Bag Assembly

    Replacement Parts Board Stop/Air Bag Assembly Board Stop/Air Bag Assembly Rev. A4.00 TD0031-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. FRAME ASSEMBLY, TRANSFER DECK (ORANGE) 034114 FRAME ASSEMBLY, TRANSFER DECK (GRAY) 034114-1 Frame Weldment, Roller (Orange) 034108 Frame Weldment, Roller (Gray) 034108-1...
  • Page 33 Replacement Parts Board Stop/Air Bag Assembly Roller, 2 1/2” Dia. x 25” BF Painted 038167 Pin Assembly, .75” Outrigger Pull 016148 Pin, .75” Outrigger Pull 016147 Pin, Roll 5/16” X 2 1/2” F05012-47 Pin, 3/16” X 1 3/4” Roll Zinc F05012-103 Spring, .92”...

  • Page 34: Td1 Rev. A1.00 - A3.01

    Replacement Parts Board Stop/Air Bag Assembly Board Stop/Air Bag Assembly Rev. A1.00 - A3.01 TD0031-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. FRAME ASSEMBLY, TRANSFER DECK (ORANGE) 034114 FRAME ASSEMBLY, TRANSFER DECK (GRAY) 034114-1 Frame Weldment, Roller (Orange) 034108 Frame Weldment, Roller (Gray) 034108-1...
  • Page 35 Replacement Parts Board Stop/Air Bag Assembly Pin Assembly, .75” Outrigger Pull 016148 Pin, .75” Outrigger Pull 016147 Pin, Roll 5/16” X 2 1/2” F05012-47 Pin, 3/16” X 1 3/4” Roll Zinc F05012-103 Spring, .92” X 1.5” X .07”9 Compression 016145 Bumper, Table 034175 Nut, 3/8-16 Hex Nylon Lock...

  • Page 36: Kicker & Air Cylinder

    Replacement Parts Kicker & Air Cylinder Kicker & Air Cylinder 12 13 TD0003 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TUBE ASSEMBLY, KICKER (GRAY) 034159-1 TUBE ASSEMBLY, KICKER (ORANGE) 034159 Tube Weldment, Kicker (Gray) 034126-1 Tube Weldment, Kicker (Orange) 034126 Bearing, Pillow Block P11107...

  • Page 37: Lower Frame

    Replacement Parts Lower Frame Lower Frame TD0031-2B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. FRAME WELDMENT, RIGHT SIDE (ORANGE) 034110 FRAME WELDMENT, RIGHT SIDE (GRAY) 034110-1 FRAME WELDMENT, LEFT SIDE (ORANGE) 034109 FRAME WELDMENT, LEFT SIDE (GRAY) 034109-1 TUBE ASSEMBLY, FRONT CROSS (ORANGE) 036101...
  • Page 38 Replacement Parts Lower Frame Tube Weldment, Cross (Orange) 034113 Tube Weldment, Cross (Gray) 034113-1 Plate, Rubber Bolt 034158 Stop, Bottom Rubber 034153 Bolt, 3/8-16 X 1” Socket Head F05007-52 Bolt, 1/2-13 x 1 1/4” Hex Head Grade 5 F05008-37 Nut, 1/2-13 Hex Nylon Lock F05010-8 Plate, Serial Number ID S20038...

  • Page 39: Swing Stop

    Replacement Parts Swing Stop Swing Stop TD0008 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SWING STOP ASSEMBLY  034170 Stop Weldment, Swing  034168 Nut, 1/2-13 Hex F05010-35 Bolt, 1/2-13 X 3 Hex Head Full Thread F05008-7 Mount Weldment, Swing Stop ...

  • Page 40: Control Box

    Replacement Parts Control Box Control Box TD0027-1C 5 6 7 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL MODULE, TRANSFER DECK 036096 Control Box Assembly, Transfer Deck 050184 Enclosure, 6 X 6 X 4 Plastic 050183 Decal, Transfer Deck Control 052278 Decal, Transfer Deck Control (Gray)

  • Page 41: Photo Sensors

    Replacement Parts Photo Sensors Photo Sensors Retrofit 19 22 TD0044-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL SYSTEM, TRANSFER DECK ELECTRIC 050076 Bracket, Photo Sensor Mount Left 006316 Bracket, Photo Sensor Mount Right 006317 Sensor Assembly, Transfer Deck Control 053126 Sensor, 240V 3A Photoelectric Receiver/Transmitter 053125...
  • Page 42 Replacement Parts Photo Sensors Nut, 1/4-20 Self-Locking Hex F05010-9 Junction Block, 3-Position Wire Clamp 052293 Screw, #10-24 x 2” Phillips Pan Head F05004-229 Nut, #10-24 Self-Locking Hex F05010-14 Clamp, 3/8” Cable 1/4” Mount 050201 Bolt, 1/4-20 x 3/4” Hex Head Full Thread F05005-1 Nut, 1/4-20 Self-Locking Hex F05010-9...

  • Page 43: Td1 Rev. A1.00 - A4.00

    Replacement Parts Photo Sensors Photo Sensors Rev. A1.00 - A4.00 TD0027-2B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL SYSTEM, TRANSFER DECK ELECTRIC 050076 Bracket, Photo Sensor Receiver Mount 050079 Bracket, Photo Sensor Transmitter Mount 050080 Sensor Assembly, Transfer Deck Control ...
  • Page 44 Replacement Parts Photo Sensors Connector, Flex 90° .125-.375 Cord 1/2 Hub 050202 Washer, #8 SAE Flat F05011-41 Screw, #6-32 x 1/2” Slotted Round Head F05015-24 Nut, #6-32 Self-Locking Hex F05010-59 Clamp, 3/8” Cable 1/4” Mount 050201 Bolt, 1/4-20 x 3/4” Hex Head Full Thread F05005-1 Nut, 1/4-20 Self-Locking Hex F05010-9...

  • Page 45: Electrical Information

    Electrical Information Electrical Diagrams SECTION 6 ELECTRICAL INFORMATION Electrical Diagrams See Figure 6-1. Retrofit: The electrical diagram is shown below. 110 - 120VAC POWER SUPPLY Green Reg 24VDC 1.5A Photo 16/3 SO White Brown Blue 16/3 SO Black Transmitter Photo Receiver Switch Brown Blue...

  • Page 46: Electrical Component List

    Electrical Information Electrical Component List See Figure 6-2. Rev. A1.00 - A4.00: The electrical diagram is shown below. 110 - 120VAC POWER SUPPLY Reg 24VDC 1.5A 24VDC Photo 16awg Blu 16/2 Wht 16/2 Blk Transmitter 16 awg Blk Photo Reciever Switch 16/3 Wht 16/3 Blk On Delay...

  • Page 47: Index

    INDEX electrical information component list electrical diagrams general information components dimensions installation air installation board stop adjustment 3-15 electrical installation 3-12 installation setup 3-10 operation control box swing stop replacement parts board stop 5-3, 5-5 control box 5-11 kicker & air cylinder photo sensors 5-12, 5-14 right &...

Table of Contents