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Summary of Contents for KEB COMBIVERT R4-S
- Page 1 C O M B I V E R T BETRIEBSANLEITUNG INSTRUCTION MANUAL Version 1.5 04/03...
- Page 2 Seite D - 3 ....D - 50 Vorbemerkung Bevor Sie mit der Installation der R4-S-Rückspeiseeinheit beginnen, lesen Sie diese Anleitung bitte sorg- fältig und beachten Sie unbedingt die darin enthaltenen Hinweise und Vorschläge. Diese Betriebsanleitung muß jedem Anwender zugänglich gemacht werden. Vor jeglichen Arbeiten muß...
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Page 3: Table Of Contents
Table of Contents Table of Contents Safety Instructions ................... 6 Product Description ..................9 Use as instucted ....................9 Field Conditions ....................9 Device Identification ..................9 Technical Data ....................10 Transport and Storage ................... 11 Installation ..................... 11 Installation of the Unit ..................12 4.1.1 Dimensions .................... - Page 4 Table of Contents Parameter ...................... 28 5.4.1 Parameter Summary ..................28 5.4.2 Parameter Description ................... 29 5.4.2.1 Run (ru) – Parameter ..................29 5.4.2.2 Protection (Pn) – Parameter ................31 5.4.2.3 Control (CS) – Parameter ................33 5.4.2.4 User Definition (ud) – Parameter ..............34 5.4.2.5 Free-programmable (Fr) –...
- Page 5 Parameter-Annex Parameter-Annex Parameter Summary ..................26 Run ........................ 27 Parameter Description – ru. 0 ................ 27 Parameter Description – ru. 7/8/11/12/14/15 ..........28 Parameter Description – ru. 16/17/24/29/52 ..........29 Protection ...................... 30 Parameter Description – Pn. 0/1/16/59 ............30 Control ......................
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Page 6: Safety Instructions
Safety Instructions Safety Instructions General R4-S-regenerative units contain dangerous voltages which can cause death or Danger to Life serious injury. Care should be taken to ensure correct and safe operation to minimise risk to personal and equipment. If connected inverter at the R4-S-regenerative unit are running regenerative, and the turn-off time of the R4-S-regenerative unit (parameter Pn.59) is adjusted >... - Page 7 Measurement the danger of destruction. This is permissble in compliance with the standard, since all inverters are given a high voltage test in the end control at KEB in accordance with EN 50178 (VDE 0160). When using components without isolated inputs/outputs, it is necessary that Different equipotential bonding exists between the components to be connected (e.g.
- Page 8 Safety Instructions If personnel protection is required during installation of the system the frequency inverters must be protected according to EN 50178 (VDE 0160): (FI-Protective Switch) - 3-phase inverters by RCMA’s with separation (used privileged) or RCD’s type B (all-current sensitive FI’s) The tripping current should be 300mA or more, in order to avoid a premature triggering of the inverter by discharge currents (about 200mA).
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Page 9: Product Description
Product Description Product Description Us as instucted The R4-S-regenerative unit is qualified for energy feedback in connection with nearly all standard frequency inverters of 200V/ 400 V-Class. These should be used when motors are connected to frequency inverters and because of the special conditions operate in a regenerative mode and a braking module with braking resistor converts energie in unused heat. -
Page 10: Technical Data
Product Description Technical Data 200V 400V Voltage class 12.R4.S0G.3201 15.R4.S0G.3201 14.R4.S0G-3401 18.R4.S0G-3401 22.R4.S0R-3401 Part number Mains voltage 180 . . . 260V AC +/-0V 300 . . . 504V AC +/-0V main 40 . . . 60 Hz ±5% Mains frequence main Phases Recovering Operation) -
Page 11: Transport And Storage
Installation Transport and Storage The storage of the R4-S-regenerative unit must be done in its original packing. Protect the R4-S regenerative unit against moisture and cold and warm effects. The transport over long distances must be done in the original packing. Protect the R4-S-feedback against impact load. -
Page 12: Installation Of The Unit
Installation Installation of the Unit 4.1.1 Measurements Housing Weight 10 kg 28 kg Ø F Ø F t l i Ø GB - 12... -
Page 13: Installation Instructions
Ø 4.1.2 Installation Instructions The R4-S-regenerative unit is designed for a installation in a vertical control cabinet. 15 cm min. distance at air inlet and air outlet to the next subassembly 15 cm R4-S-regenerative units in G-housing can be mounted side to 3 cm side without min. -
Page 14: Connection Of The Power Circuit
Terminal They show the different terminal markings of the DC-bus, according to the marking respective KEB inverter type and inverter of other manufacturers. Temperature Monitoring Commutating Chokes Bridge, when there Thermo contact Temperature detector (PTC) -
Page 15: Standard Connection
The connection of the synchronization lines must be executed via back-up fuses with max. 4A (according to VDE power protection) with twisted cable 0,75 mm .When using a KEB HF-Filter (R4) (Art.No: see 2.4 Technical data) the protection for synchronization connections are not required. -
Page 16: Parallel Operation
Installation > I nom. inverter nom. feedback Filter Filter (R4) L1_2 L2_2 L3_2 L1 L2 L3 -OUT +OUT 4.2.2 Parallel Operation If the expected feedback power is higher than the rated power of a R4-S-rege- nerative unit, the feedback power can be increased by cascading of two or more R4-S-regenerative units. -
Page 17: R4-S Regenerative Unit And Supply Unit
5.000 Generally there must be a charging current limit at the input of DC frequency Terminals inverter. The terminal markings "++" and "--" are valid for KEB inverter and there „++“ / „--“ can be customer specific variations. GB - 17... -
Page 18: R4-S As Combination With Inverter
(4 % U ) (see picture 2). Connection DC-bus IGBT’s Rectifier – – This connection is made for KEB frequency inverters, when the d.c. terminals are assigned with ‘++’ and ‘– –’ . K1 (or mains switch) Filter (R4) L1_2... -
Page 19: Hints For Emv-Conform-Wiring
Installation 4.2.5 Hints for EMC Conform Wiring • Install the cabinet or system correctly • In order to prevent noise inter ferences a) Mains / supply lines, b) Motor lines from inverters and servo controllers c) Control and data lines (low voltage levels < 48 V), must have a clearance of at least 15 cm when intalled. - Page 20 Installation Installation of an EMC Conform Cabinet 15 cm t n i t l i f n i t t i n 15 cm a t l n i t t n i t n i l a i o i t o i t n i l Control part...
- Page 21 Installation ) y l F ≤ > L1, L2, L3 o i t t n i 3a, 3b, 3c t l i f t l i t l i t l i n i t t i n n i t GB - 21...
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Page 22: Connection Of The Control
Installation Connection of the Control The connections of all control signals are on the front side of the control card on terminal strip X1. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Digital Inputs – Internal Voltage Supply 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Digital Inputs –... -
Page 23: Terminal Assignment X1
Installation 4.3.1 Terminal Assignment X1 a i t f - l l e r h t i , 1 . , 2 . : t l , 2 . , 1 . a t i , e l l a i r f - a t i t a t... -
Page 24: Operation Of The Unit
Operating the Unit Operating the Unit Initialization Initialization After connection to the mains supply the R4-S-regenerative unit is initialized. First the power part is identified. The error message „E.PUC” (Power Unit Check) is displayed when there is an unvalid power part. A reset of this error is not possible, the power part must be checked. -
Page 25: Operation With Interface-Operator
Operating the Unit 5.2.1 Operation with Interface-Operator Local Operation For local operation of the R4-S-regenerative unit an operator ia necessary. To prevent malfunctions, the inverter must be brought into "noP" status (control release terminal X1.8 open). A start of the R4-S-regenerative unit without operator is done with the last stored values or with factory setting. -
Page 26: Operation With Pc And System Software Combivis
Operating the Unit 5.2.2 Operating with PC and System software COMBIVIS Please refer to the relating software description for installation and operating of the system software COMBIVIS. Keyboard Operating 5.3.1 Standard Operating There are two different operating modes during the operation via keyboard. Mode 1 Display and change of the parameter identification (number and group) Mode 2... -
Page 27: Display Of The Parameter Value
Operating the Unit 5.3.1.2 Display of the Parameter Value In the mode 'parameter value display' the value of the adjusted parameter can Change of the be changed by pressing the UP/DOWN keys. Generally, these changes are Parameter Value immediately effective and permanently stored, meaning they remain stored after the unit is switched off. -
Page 28: Special Displays
Operating the Unit 5.3.2 Special Displays Error Message If a fault occurs during operating the R4-S-regenerative unit, the actual display is overwritten with an error message. This error message flashes. With ENTER the display of the error message is cleared and the last adjusted parameter value is shown. -
Page 29: Parameter Description
Operating the Unit 5.4.2 Parameter Description 5.4.2.1 Run (ru) – Parameter - t l . i . ° n i t t i n o i t o i t o i t , f f a t l a t l i t n , l a i t n... - Page 30 Operating the Unit – . t i o i t , y l ) - ( z i l – i l i t o i t h t i n i t . e l o i t h t i n i t .
- Page 31 Operating the Unit – i g i l a t , s t o i t f I . – s t l o i t f I . o i t o i t t s i – n i t , r e i r u o l (...
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Page 32: Protection (Pn) - Parameter
Operating the Unit 5.4.2.2 Protection (Pn) – Parameter c i t c i t – h t i i t c o i t i t c c i t . y l o i t o i t – h t i n i t –... -
Page 33: Control (Cs) - Parameter
Operating the Unit 5.4.2.3 Control (CS) – Parameter l l o o i t – √ . l e t i n a „ i t c . “ : e l a t l x √ √ a t l a t l ü... -
Page 34: User Definition (Ud) - Parameter
Operating the Unit 5.4.2.4 User Definition (ud) – Parameter – – – h t i a l i t i n h t i – t i n o l l e t i e t i . y r l l a t i r f i ,... -
Page 35: Free-Programmable (Fr) - Parameter
Operating the Unit – l a i o i t f i d . e l 5.4.2.5 Free-programmable (Fr) – Parameter t i n t i n – h t i o i t i n i - ( t n i t . -
Page 36: Analog I/O (An) - Parameter
Operating the Unit 5.4.2.6 Analog I/O (An) – Parameter o i t s f f s f f – i l a a t l i f i – i l p a t l c i t i f i l u l f t s i . -
Page 37: Digital Input (Di) - Parameter
Operating the Unit 5.4.2.7 Digital Input (di) – Parameter i g i l a t t l i f o i t o i t i g i l a t n i t Internal Input input terminal status status Scanning ru. - Page 38 Operating the Unit – h t i t i b . i d i t c o i t d i l , s t o i t o l l – i t c – h t i 3 . i o i t o i t o i t...
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Page 39: Digital Output (Do) - Parameter
Operating the Unit 5.4.2.8 Digital Output (do) – Parameter – n i t i g i l a t . s t t i b t s i GB - 39... - Page 40 Operating the Unit – h t i o i t o i t i t c i t c v i t l a t a t l > a t l > n i t > i l i t o i t –...
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Page 41: Level (Le) - Parameter
Operating the Unit 5.4.2.9 Level (LE) – Parameter a t l a t l a t l – o i t i g i l a t . s t d i l o i t . c t – o i t i g i l a t... -
Page 42: Information (In) - Parameter
Operating the Unit 5.4.2.10 Information (In) – Parameter i f i t o i t f g i e l i l a i l a i l a i l a i – t i n s t i o l l a t l –... - Page 43 Operating the Unit – s t i : e l – i a t i f i t g i f i f - . e l g i f o i t i t a y l l i t c t i n –...
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Page 44: Servicing
Out of Service, Demounting and Waste Disposal Maintenance No extraordinary maintenance is required. Out of Service, Demounting and Waste Disposal Out of Service 1. ensure standstill of the drive – frequency inverter 2. deactivate control – R4-S-regenerative unit, terminal ST 3. -
Page 45: Fault Diagnosis
Error Diagnosis Error Diagnosis Error messages are always displayed at the R4-S-regenerative unit with „E.“ and the respective error in the display. a t l a t l a t l l l a a t l y l t n i l a t l a t l... -
Page 46: Register
Register Register Interface Standard Connection Standard Operation Analog I/O - Parameter Storage 6, 11 Keyboard Operation System Software COMBIVIS 26 BUS- Operation Level - Parameter Technical Data Local Operation Terminal Strip X1 22, 23 Transport COMBIVIS Connection of the Control Connection of the Normal Use Power-circiut... -
Page 47: Mark Of Conformity
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EU -DECLARATION OF CONFORMITY Document - Nr . / Month , Year : ENS_R4_B.DOC / 08 , 98 Manufacturer : Karl E. Brinkmann GmbH Försterweg 36 - 38 D - 32683 Barntrup Type of product : Inverter - type Inverter size 14, 18, 22... - Page 48 Notice GB - 48...
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Page 49: Short Description
Short Description Short Description Parameter number Parameter group Selection between ENTER parameter number and parameter group Change of the Mode 1 START START parameter number, Parameter STOP STOP parameter group identification Selection between FUNC. FUNC. operation mode 1 and SPEED SPEED operation mode 2 Change of the parameter... - Page 50 GB - 50...
- Page 51 When used in accordance with the operating instructions failure is most unlikely. However, if you have cause for complaint please contact KEB. We do not accet the responsibility for failures due to misuse, wrong storage or similar causes.
- Page 52 Telefon 00 49 / 52 63 / 4 01 - 0 • Fax 00 49 / 52 63 / 4 01 - 1 16 Internet: www.keb.de • E-mail: info@keb.de KEB Antriebstechnik GmbH & Co. KG Wildbacher Str. 5 • D - 08289 Schneeberg Telefon 0049 / 37 72 / 67 - 0 •...
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