Related Manuals for JEM ASCT 5 - 40
Summary of Contents for JEM ASCT 5 - 40
- Page 1 Repair instructions ASCT 5 - 40 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Page 1/26 05.2012 Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 2 Repair instructions Summary Technical data and test data Provisions Disassembly Assembly Assembly Tools All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 05.2012 Page 2/26 Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 3 Repair instructions 1. Technical data and test data The complete technical data can be found in the operating instructions for the model. Up-to-date test data for all models can be found on the FEIN Extranet Up to date test data for all models can be found on the FEIN Extranet. Lists of spare parts and exploded views are available online at www.fein.com 05.2012 Page 3/26...
- Page 4 Repair instructions 2. Provisions Provisions: Please note that power tools may only be repaired, maintained and checked by a trained electrician, as improper repair can result in serious risks to the user. The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
- Page 5 Repair instructions 3. Disassembly Remove battery, hook, wrist strap, depth stop sleeve and screwdriver bit Remove screw on pushbutton and pushbutton Loosen screws on gearbox housing and remove gearbox housing Tool PH 2 cross-tip screwdriver TX 15 Torx screwdriver 05.2012 Page 6/26 All rights reserved by FEIN, especially in case of industrial rights registration.
- Page 6 Repair instructions 3. Disassembly Loosen and remove screws on motor housing Remove upper section of housing Loosen switch contacts Tool TX 15 Torx screwdriver 05.2012 Page 7/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 7 Repair instructions Information about switch connections When changing switches, note the coloured connections, as otherwise the tool will not work or only have Tool limited functionality Flat nose pliers 05.2012 Page 8/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 8 Repair instructions 3. Disassembly Remove switch Remove motor, electronics and connecting cable from motor housing Unsolder electronics from motor – warning: note how the cables are laid!!!!! Tool TX 15 Torx screwdriver 05.2012 Page 9/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 9 Repair instructions 3. Disassembly Unsolder electronics from motor – warning: note how the cables are laid!!!!! Unsolder electronics from motor warning: note how the cables are laid!!!!! Remove grease wiper ring and ball bearing Tool Remove bearing support TX 15 Torx screwdriver 05.2012 Page 10/26 All rights reserved by FEIN, especially in case of industrial rights registration.
- Page 10 Repair instructions Information Warning Warning – the bearing support can only be fitted in one position – see circles!!!!!!!!! the bearing support can only be fitted in one position see circles!!!!!!!!! The third support must always be on the white terminal strip. 05.2012 Page 11/26 All rights reserved by FEIN, especially in case of industrial rights registration.
- Page 11 Repair instructions 3. Disassembly Remove intermediate bearing plate from gearbox housing Remove and replace needle cage and discs if necessary 05.2012 Page 12/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 12 Repair instructions 3. Disassembly Remove gear-wheel, pressure spring and discs from shaft Disassemble tool mounting and remove shaft from gearbox housing Tool External circlip pliers 05.2012 Page 13/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 13 Repair instructions 3. Disassembly Remove clutch ring Press out second clutch ring Tool Arbor press Sleeve 05.2012 Page 14/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 14 Repair instructions 4. Assembly Press on clutch ring Slide on second clutch ring Tool Arbor press Sleeve 05.2012 Page 15/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 15 Repair instructions 4. Assembly Insert shaft and clutch rings into gearbox housing Slide disc, spring and second disc onto shaft Slide gear-wheel onto shaft 05.2012 Page 16/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 16 Repair instructions 4. Assembly Place disc, axial bearing and second disc on plain bearing bush in intermediate bearing. Assemble shaft, intermediate bearing and gearbox housing 05.2012 Page 17/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 17 Repair instructions 4. Assembly Place ball for fixing screwdriver bit into hole Slide sleeve and spring onto shaft (do not lose ball) Slide sleeve and spring onto shaft (do not lose ball) Place spacer ring on spring and push everything downwards together Tool Fit circlip –...
- Page 18 Repair instructions 4. Assembly Attach bearing support, ball bearing and grease wiper ring to motor shaft Gently press on ball bearing and grease wiper ring using special tool and one sleeve (applying Tool too much pressure causes the motor shaft to move) Special tool is intended to be shaft's support, so no pressure is applied to the motor shaft Special tool 64114032000 Sleeve...
- Page 19 Repair instructions Information Red cable Blue cable Green cable When soldering the cables to the motor, you must note the codes shown, otherwise the motor will not work. 05.2012 Page 20/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 20 Repair instructions 4. Assembly Solder electronics to motor Attach cable harness Tool Insert wired motor and electronics into bottom section of housing Soldering rod 05.2012 Page 21/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 21 Repair instructions 4. Assembly When inserting the motor and electronics, note how the cables are laid, cables must be laid underneath the suppression capacitor and must not be jammed. 05.2012 Page 22/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 22 Repair instructions 4. Assembly Secure yellow cable on switch's screw contact Connect plug contacts to switch - Tool Note order of colours – otherwise the tool will not work PZ 1 cross-tip screwdriver Flat nose pliers 05.2012 Page 23/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 23 Repair instructions 4. Assembly Position and screw down upper section of housing Place gear box head on tool and screw down Tool Secure pushbutton on switch TX 15 Torx 05.2012 Page 24/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 24 Repair instructions 4. Assembly Slide on depth stop sleeve or collated strip magazine (depending on equipment) and battery Tool is once again ready for use 05.2012 Page 25/26 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM Any power of disposition such as copying and right of transfer is situated with FEIN.
- Page 25 Repair instructions 5. Tools Special tool 64114032000 – pressing ball bearing and grease wiper ring onto motor Special tool 64114032000 pressing ball bearing and grease wiper ring onto motor No other special tool is required apart from the one mentioned above. The machine can be repaired with a conventional manual tool.