Der Holzwurm 3580023 Assembly Manual

4' x 6' garden shed

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4' x 6' Garden Shed

Assembly Guide

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Summary of Contents for Der Holzwurm 3580023

Page 1 4’ x 6’ Garden Shed Assembly Guide...
Page 3 PART LIST [DL] x 1 [LL] x 1 [LR] x 1 [DR] x 1 [D1] x 1 [D2] x 2 [D3] x 2 [D4] x 1 [Q1] x 3 1416mm 275mm 1061 mm 1416 mm 1540 mm [Q2] x 4 [Q3] x 4 [B1] x 1 [B2] x 1...
Page 4 PART LIST [S1] x 35 [Latch] x 1 [spring latch] x 2 [S3] x 210 [S4] x 210 [S2] x 35 [S5] x 30 [S6] x 4 [S7] x 6 [S8] x 4 WERKZEUGE...
Page 5 WARNING Keep this guide for future reference. Read carefully. Safety Make sure you have access to all sides of the shed during construction. Ensure that all parts are present before starting assembly. Remove all parts from the box and sort them by number. Ensure that you have all elements required to build your garden shed.
Page 6 LEGEND : marks a step. IMPORTANT: EXECUTE THESE STEPS IN NUMERICAL ORDER. : marks a sub-step and the alphabetical order of executing these sub-steps. IMPORTANT: EXECUTE THESE STEPS IN ALPHABETICAL ORDER. : marks the orientation of the shed. Front (Door) [DL1] : marks a part.
Page 7 GENERAL RULES Wall panels and roof panels Remove the protective ﬁlms prior to assembly. Exterior ▲Wall Panels: as seen from the outside. ▲Roof Panels: as seen from the top. Left Edge Right Edge ▲Roof Panels: Pay special attention to the very left and the very right panels. Lay the panels out in such a way that the ﬂat edges of the panels, not the U channels, extend outward.
Page 8 GENERAL RULES Screws [S1] [S3] [S4] [S5] [S2] Always use [S1] and [S2] in pairs. Use [S4] with [S3] and [S1] to protect panels. [S4] is not used in certain steps. Use [S5] with [S3] when assembling roof panels. Due to space restraints, [S3] and [S4] will not be additionally marked. When the assembly is ﬁnished, see to it that visible [S3]s are covered by [S5].
Page 9 GENERAL RULES Screw holes on Aluminium Frames continued This manual is organized in such a way that you have to assemble the wall panels from the outer base frames to the top frames. This is because outer base frames have all the needed pinpoint holes, but the top frames only have two pinpoint holes, one on each end, except for [B1] which has three holes.
Page 10 FOUNDATION AND OUTER BASE The site must be prepared so that the base of the shed is level all round and checking with a spirit level is required. This shed must be secured onto a ﬁrm and leveled foundation, preferably concrete slabs. The foundation must have a minimum thickness of 10 cm.
Page 11 FOUNDATION AND OUTER BASE [DL1] [DL2] [D2] [D1] [D1] [D1] x 1 1416mm [S3] [S3] [S3] [D3] [S3] [D2] [D2] x 2 [D3] [D1] 275mm [D1] [D2] [D3] [D3] x 2 1061 mm [S6] 8cm Deep [DL1] x 4 [DL2] x 2 [S3] x 12 Concrete Slab [S6] x 4...
Page 12 WALL PANELS [J3] [Q2] x 4 1540 mm [Q2] [S3] x 12 Front (Door) [S4] x 12 There are ﬁve screw holes [Q2] at the bottom end of [Q2]. Only ﬁx the three holes in [Q2] the middle. [Q2] DO NOT FIX THE TWO SCREW HOLES MARKED.
Page 13 WALL PANELS DO NOT REMOVE STICKERS ON [B1] to [B6] BEFORE FINISHING STEP 2.7 [B2] [B1] [B1] x 1 839 mm [B2] x 1 839 mm [BL1] [B2] [B1] [B1] [B3] x 1 839 mm [S3] [B4] x 1 839 mm [BL2] [S3] [B2]...
Page 14 WALL PANELS STEP 2.4 and 2.5 need special attentions, because [B1+B2] and [B3+B4] look awfully similar. Before heading to STEP 2.6, make sure: The head of the screws on [B1+B2] and [B3+B4] face downward, as is shown below. 2. Keep this orientation of [B1+B2] and [B3+B4] when executing Step 2.4. If you do it correctly, you will ﬁnd that the narrow U-channels on [B1+B2] and [B3+B4] face outwards, namely, face towards the wall panels.
Page 15 WALL PANELS [B1] [B2] [S3] x 6 [S4] x 6 Assembled [B1+B2] Front (Door) Front (Door) [B2] [Q2] [B1] [Q2] ▲Only ﬁx three screws in each step. Pay special attention to the ori- entation of [B1+B2]. Refer to the previous page ﬁrst.
Page 16 WALL PANELS [B3] [B4] [S3] x 6 [S4] x 6 Assembled [B3+B4] Front (Door) [B4] [Q2] [B3] [Q2] ▲Only ﬁx three screws in each step. Pay special attention to the ori- entation of [B3+B4]. Refer to the previous page ﬁrst.
Page 17 WALL PANELS [B5] [B5] x 1 1041 mm [B6] [B6] x 1 1041mm Front (Door) [S3] x 4 [B3] [B5] [B6] [B4] [S3] [S3] [B6] [B5] [B1] [B2] [S3] [S3] ▲[B1] - [B6]: as seen from inside the shed.
Page 18 WALL PANELS STEP 2.6 is the what causes the most problems, mainly because of the orientation of [B3+B4], the Alu- minium frame of the backwall. Before executing STEP 2.6, make sure you get the orientation of [B3+B4] correctly. The rules are, [B3+B4] has two ﬂat surfaces and two u-channeled surfaces.
Page 19 WALL PANELS [B3] [B4] [B5] [B1] [B2] [B6]...
Page 20 WALL PANELS STACKING ▲Stacking of Wall Panels: as seen from the outside. Step 2.7 and following steps involve assembling and stacking wall panels. Here are some general rules. Follow the exact sequential order of assembling.
Page 21 WALL PANELS [Q3] x 4 1540 mm [Q3] [Q3] [S3] x 18 [S4] x 18 Right [S1] x 3 [S2] x 3...
Page 22 WALL PANELS S-10 IMPORTANT: Fix screws in numerical order. [S2] [S4] [S1]...
Page 23 WALL PANELS [Q3] x 4 1540 mm [Q3] [Q3] [S3] x 18 [S4] x 18 Repeat Step 2.7 [S1] x 3 [S2] x 3...
Page 24 WALL PANELS [Q1] x 3 1540 mm [Q1] [Q1] [Q1] [S3] x 20 Back [S4] x 20...
Page 25 WALL PANELS...
Page 26 WALL PANELS 2.10 [LL] x 1 [LL] [LR] [LR] x 1 [S1] x 2 Front (Door) [S2] x 2 ④ ① ② ③ [S3] x 6 [S4] x 6 ⑤ ⑥ ▲Fix screw holes from bottom to top in numerical order, from ① to ⑥. Screw holes ①, ②, ④, and ⑤...
Page 27 ROOF PANELS [FL] x 1 [FL] [FR] [L4] [L4] ▲Pay special attention to the ori- entation of [FR] and [FL]. [FR] x 1 [S2] [S1] [S2] [L4] [S1] [S4] [S2] [L4] x 4 [CR] [S1] x 10 [S2] x 10 [CL] [S1] [S4]...
Page 28 ROOF PANELS [S3] x 24 [S4] x 24 BACK ② ① ⑤ ⑥ There are 24 screw holes. Fix the ﬁrst six screw holes ﬁrst, from ① to ⑥. Then ﬁnish the rest. ③ ④...
Page 29 ROOF PANELS [W1] x 3 1216 mm [W2] x 1 1216 mm BACK Check the “General rules regarding wall panels and roof panels” before stacking the roof panels. Stack the roof panels in numerical order, from S-1 to S-4.
Page 31 ROOF PANELS [S3] x 32 [S4] x 32 BACK Fix screw holes on each roof panel, except for the following ones, ▲Screw holes on the very left edge and very right edge. ◤Ridge screw holes on the top and bottom edge.
Page 32 ROOF PANELS [L1] x 2 1223 mm [L2] x 2 1011mm [L3] x 2 BACK 887 mm [L1] [L2] [L3] [G5] x 4 [L2] [L1] [L3] Back [S3] x 8 [L2] [L3] [L1] ◤Back [S4] x 4...
Page 33 ROOF PANELS Unused screw holes: E F G H In step A to G, several screw holes are unused, including, Screw holes on the very left edge and very right edge, four in total. Ridge screw holes on top and bottom edges, four in total.
Page 34 TÜR [S3] x 6 [S7] x 6 [DL]x1 [DR]x1 [DL] [DR] [S8] x 4 [Spring Latch]...
Page 35 DOOR [spring latch] x 2 [S3] x 18 Front (Door) [Spring Latch] [Spring Latch] Notice [S4] is not need for these three steps. Only three screw holes on each [spring latch] are used. Only [DL] has [spring latch]...