SAF PosiLift AN Installation And Maintenance Manual

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Installation and

Maintenance Manual

PosiLift AN

Fixed Frame CBXAN Series

„

PosiLift AS

Fixed Frame CBXAS Series

„

XL-AS20067BM-en-US

Air Lift

™

Air Lift

™

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Summary of Contents for SAF PosiLift AN

Page 1 Installation and Maintenance Manual PosiLift AN Air Lift ™ Fixed Frame CBXAN Series „ „ PosiLift AS Air Lift ™ Fixed Frame CBXAS Series „ „ XL-AS20067BM-en-US...
Page 2: Table Of Contents
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 3: Section 1 - General Safety Instructions
XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 4: Section 2 - Welding Standards
IS NOT ACCEPTABLE AT FROM INTERSECTION OF FILLET ANY TIME AS ILLUSTRATED TARGET PENETRATION XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 5: Section 3 - Posilift An / As Component List
UNC Tension Control Bolt. Replacement parts will be provided with a E-20 Spline Head. Length will vary between Posilift AN (7.50") & Posilift AS (8.50") XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 6: Section 4 - Posilift An / As Installation Instructions
1/2" bolts and nuts to connect the two components. (Figure 3). XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 7 19. Re-align the axles. Refer to Section 8. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 8: Manual Lift
MANUAL AIR CONTROL ARM RELEASE VALVE (NEUTRAL POSITION) HEIGHT CONTROL VALVE SUSPENSION AIR SPRING XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 9: Solenoid Lift
AIR RELEASE VALVE HEIGHT CONTROL SUSPENSION AIR SPRING VALVE CONTROL ARM (NEUTRAL POSITION) XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 10: Section 7 - Pre-Operational Checklist
BRACKET PIVOT BOLT AIR SPRINGS 1/2" AIR SPRING NUT (BOTTOM OF AIR SPRING) XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 11: Section 8 - Swingalign™ Axle Alignment
NOT weld alignment bolt or pivot bolts (Figure 12). PAN HEAD TORSION BOLT WASHER ALIGNMENT PLATES XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 12: Section 9 - Service Repair Kits (Srk)
NOTE: Kit contains parts to replace both sides of axle. Parts for one side shown. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 13 Fitting, 90 Degree Push-Connect 90060058 NOTE: This kit is for one side of axle only. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 14 Washer, 7/8" - TC 2082100000210 NOTE: This kit is for one side of axle only. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 15 Solenoid Valve Kit, AC 845-3XE Part Number: 50860011 ITEM DESCRIPTION PART NUMBER QTY. Solenoid Valve 50860011 XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 16: Section 10 - Hanger Mounted Lift Bracket Replacement
(Figure 15). Figure 15 FRAME BRACKET 1/2" NUTS TIE PLATE POSILIFT AIR SPRING XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 17 Refer to Section 8 for alignment procedures. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 18: Section 11 - Beam Mounted Lift Bracket Replacement
Refer to HOLES Section 8 for alignment procedures. FRONT VIEW REAR VIEW XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 19: Section 12 - Posilift An / As Air Spring Replacement
MOUNTING component or property damage. HOLES REAR VIEW FRONT VIEW XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 20: Section 13 - Pivot Connection Rubber Bushing Replacement
XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 21 IMPORTANT: DO NOT use oil-based lubricant or brake fluid, as it can cause damage to the rubber. XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 22 Figure 29 18. Reattach the PosiLift air springs. GOOD ALIGNMENT BAD ALIGNMENT XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 23 23. Remove the remaining jack stands. BEAM MOUNTED 3/8" BOLTS LIFT BLOCK XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 24: Section 14 - Torque Specifications
XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 25 Notes XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 26 Notes XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 27 Notes XL-AS20067BM-en-US · 2021-02-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Page 28 SAF-HOLLAND Original Parts are tested and designed to provide maximum performance and durability. Will-fits, look-alikes or, worse yet, counterfeit parts will only limit the performance potential and could possibly void SAF-HOLLAND’s warranty. Always be sure to spec SAF-HOLLAND Original Parts when servicing your SAF-HOLLAND product.

This manual is also suitable for:

Posilift as