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Baileigh Industrial ISF-1000 Operator's Manual

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OPERATOR'S MANUAL
INTELLIGENT SHOP AIR FILTRATION SYSTEM
MODEL: ISF-1000
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Edition 1 12/2021
© 2021 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh Industrial ISF-1000

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Important Safety Instructions

    1.0 Important Safety Instructions When using an electrical appliance, basic precautions should always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS AIR FILTRATION UNIT. To reduce the risk of fire, electric shock, or injury: Read and understand the entire owner's manual before attempting assembly or operation. Read and understand the warnings posted on the machine and in this manual.
  • Page 3 22. To reduce risk of electric shock, do not expose filtration unit to water or rain. 23. Do not use in high humidity environments. Doing so may cause electric shock and/or decreased performance of the unit. 24. WARNING: Not suitable for use with solid-state speed controls. 25.

  • Page 4: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. Safety Instructions LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 5 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 6: Table Of Contents

    2.0 Table of Contents 1.0 Important Safety Instructions ....................1 Safety Instructions........................3 2.0 Table of Contents ......................... 5 3.0 About This Manual ....................... 6 4.0 Features ..........................7 5.0 Specifications ........................8 6.0 Setup ..........................10 6.1 Unpacking and Clean Up ....................10 6.2 Shipping Contents ......................

  • Page 7: About This Manual

    3.0 About This Manual This manual is provided by Baileigh, covering the safe operation and maintenance procedures for a Baileigh Model ISF- 1000 Air Filtration System. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

  • Page 8: Features

    4.0 Features • Two-filter system with air diffuser disperses outgoing air into a broader pattern • Disposable electrostatic outer filter attracts more dust particles than standard filters • Inner pocket filter is removable for easy cleaning • Can be either bench-top or ceiling mounted o Four eye bolts provided for ceiling mount •...

  • Page 9: Specifications

    5.0 Specifications Table 1 Model No. ISF-1000 Stock No. 1231260 SPECIFICATION Motor: Motor type BLDC (Brushless Direct Current Motor) Horsepower 1/3HP Phase Electrical: Voltage 120V input, single phase only Frequency 60Hz Listed FLA (full load amps) 3.8 A Motor speed range...
  • Page 10 Table 1 (cont.) Filters: Outer Filter (stock # 708731) 5 Micron Replacement Electrostatic Out Filter (carton frame) Inner Filter (stock # 708733) 1 Micron Replacement Inner Filter Dimensions and Weight: Overall Dimension (L x W x H/mm) 765 x 615 x 390 /mm Packing Dimension (L x W x H/mm) 830 x 688 x 490 /mm Packing Material...

  • Page 11: Setup

    Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 6.0 Setup 6.1 Unpacking and Clean Up Inspect the Air Filtration Unit and check for shipping damage. Report any damage immediately to your distributor and shipping agent.

  • Page 12: Installation

    6.4 Installation 6.4.1 Overhead (ceiling) Overhead structure (often ceilings) must be capable of supporting the weight of the air filtration unit and absorbing any vibrations arising from the unit. Appropriate fasteners must be used to secure to the ceiling. Failure to comply may cause serious injury. Never mount to surfaces such as dry wall, false ceiling grids, etc. When overhead mounting such as a ceiling, make sure chain and ceiling hooks are properly rated for hanging this unit.

  • Page 13: Electrical Connections

    Figure 7-1. It is recommended that the ISF-1000 be connected to a 15 amp circuit with a circuit breaker or fuse. If fuses are used, they should be time-delay fuse marked “D”. Local codes take precedence over recommendations.
  • Page 14 The use of extension cords is discouraged. Try to position machines within reach of the power source. If an extension cord must be used, make sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

  • Page 15: Controls Functions

    8.0 Controls Functions 8.1 Control Panel Buttons Figure 8-1 8.2 RF Remote Control Figure 8-2 POWER ON/OFF SWITCH – A The Power ON/OFF switch (Fig. 8-1, A) is a rocker switch on the control panel used to supply power to the ISF electronic controls and thus the full ISF.

  • Page 16: Timer (Control Panel Or Remote)

    Each press of the ON/OFF button (Fig. 8-1 and 8-2, B) cycles the ISF unit between STANDBY and ON. Pressing the ON/OFF button once: • ISF Unit goes to ON state. • The TIMER DISPLAY is blank. • The fan starts to run at speed 1. •...

  • Page 17: Automatic Mode

    Air flow at each fan SPEED setting is as follows: Fan Speed Setting ±10% ±10% ±10% ±10% ±10% 1000 ±10% Table 3 When the ISF is turned ON, the fan will start and run at SPEED 1 until changed by the user. The SPEED display will show 1 bar.

  • Page 18: Filter Status Indicator (Control Panel)

    FILTER STATUS INDICATOR (control panel) The FILTER status indicators are located on the control panel and are there to indicate the condition of the filters. "GOOD" indicates that the filters are clean enough to provide effective filtration. "REPLACE SOON" indicates that the filters are becoming clogged, reducing the unit’s ability to effectively filter the shop air, and therefore will need to be cleaned/replaced soon.

  • Page 19: User-Maintenance

    10.0 User-Maintenance Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. 10.1 Changing the Filters To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) before servicing or changing filters.

  • Page 20: Cleaning The Filters

    10.2 Cleaning the Filters To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) before servicing or changing filters. Failure to comply may cause serious injury! This ISF is designed to remove airborne non-metallic dust particles from the air. Cleaning is about removing those particles from the filter in the opposite direction from which it came.

  • Page 21: Dry Filters

    10.2.2 Dry Filters Dry filters are those filters which should not get wet. The standard Electrostatic Outer Filter (P/N 708731) is a dry filter. Cleaning may be completed by vacuuming using a brush attachment on the vacuum hose. • Lightly brush the vacuum brush nozzle over the input side of the filter. The brush will help dislodge the particles which will then be removed by the vacuum.

  • Page 22: Sensor Replacement

    10.5 Sensor Replacement The AFS unit ships from the factory with the sensor and control board calibrated and ready to use. In the event the sensor should need replacing, follow these instructions to calibrate the new sensor: With the Power ON/OFF switch (Fig. 10-4, A) in the OFF position, press and hold the Timer-DN(-) and Timer-UP(+) buttons simultaneously, then switch the Power ON/OFF switch to the ON position to enter the environment value setting mode.

  • Page 23: Troubleshooting

    11.0 Troubleshooting Table 4 Symptom Probable Cause Remedy Power ON/OFF switch in the OFF Move Power ON/OFF switch to the ON position position. Check plug connection No incoming power Verify there is power at the outlet, check breaker or fuse panel. ISF will not start Request voltage check form power Low voltage...
  • Page 24 Table 4 (cont.) Symptom Probable Cause Remedy Timer screen displays Replace control board. numbers / letters other Control button or PCBA malfunction Contact Baileigh customer service. than a countdown timer *Warning: Some corrections may require a qualified electrician.

  • Page 25: Isf Unit - Exploded View

    12.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

  • Page 26: Isf Unit - Parts List

    12.1.2 ISF Unit – Parts List Index No Part No Description Size 1 ....AFS1000C-001..Motor ......................1 2 ....AFS1000C-002..Fan blade (Right) ..................1 3 ....AFS1000C-003..Fan blade (Left) .................... 1 4 ....AFS1000C-004..Deflector ....................... 2 5 ....

  • Page 27: Display Module Assembly - Exploded View

    12.2.1 Display Module Assembly – Exploded View 12.2.2 Display Module Assembly – Parts List Index No Part No Description Size 8 ....AFS1000C-DMA..Display Module Assembly ................1 8-1 ..... AFS1000C-DM1 ..AC power switch ................... 1 8-2 ..... AFS1000C-DM2 ..Display label ....................1 8-3 .....

  • Page 28: Remote Control Assembly - Exploded View

    12.3.1 Remote Control Assembly – Exploded View 12.3.2 Remote Control Assembly – Parts List Index No Part No Description Size 19 ....ISF1000-RCA .... Remote Control Assembly ................1 19-1 ... ISF1000-RC1 .... Remote label ....................1 19-2 ... AFS1000C-RC2 ..Remote up case .................... 1 19-3 ...

  • Page 29: Electrical Connections 115V

    Power Cord Power Switch Control Module Motor Display PCB Thermal Fuse Dust Sensor...

  • Page 30: Warranty And Service

    14.0 Warranty and Service Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the goods unless otherwise agreed.
  • Page 31 • A 30% re-stocking fee applies to all returns. Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
  • Page 32 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...

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