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Instruction Manual for Transport System
LioGuard
®
XS-Box 1/2 Basic/Advanced/Premium
S-Box 1/2 Basic/Advanced/Premium
Safety system for storage and transport in compliance with the ADR for
lithium-ion and lithium-metal cells and batteries
Please read these instructions before use and keep them in a safe and accessible place.
V3.0 (17.06.2021)
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Summary of Contents for Genius LioGuard XS-Box 1 Basic
- Page 1 Instruction Manual for Transport System LioGuard ® XS-Box 1/2 Basic/Advanced/Premium S-Box 1/2 Basic/Advanced/Premium Safety system for storage and transport in compliance with the ADR for lithium-ion and lithium-metal cells and batteries Please read these instructions before use and keep them in a safe and accessible place. V3.0 (17.06.2021)
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Page 2: Table Of Contents
Contents Product Description ......................3 Technical Data ......................3 Components ........................ 4 Safety Instructions ......................5 Proper intended use ....................5 Hazard potential of lithium ion cells and batteries ............. 5 Information about PyroBubbles® ................6 Use ........................... 6 Storage ......................... 6 3.1.1 Safety instructions .................... -
Page 3: Product Description
1 Product Description 1.1 Technical Data XS-Box 1 XS-Box 2 S-Box 1 S-Box 2 Outer dimensions in mm 400 x 300 x 235 400 x 300 x 285 600 x 400 x 295 600 x 400 x 441 (L x W x H) Maximum gross weight PG I (kg) Maximum gross weight PG II... -
Page 4: Components
1.2 Components Fig. 1: transport container, Basic version Cover Locking hook Toggle catch Belt fastener Locking lever Lifting harness Locking bolt PE filler pads (only at Basic and Premium) Locking lug Fig. 2: transport container, Advanced version Fig. 3: transport container, Premium version 10 Gitterkorb 12 Einleger Griff 11 Korbgriff... -
Page 5: Safety Instructions
2 Safety Instructions 2.1 Proper intended use The transport container is used for transporting and storing lithium-ion and lithium-metal cells and batteries. The transport container shall be used only in an undamaged and unmodified condition. The integrity of the transport container shall be checked before each use. 2.2 Hazard potential of lithium ion cells and batteries With today's manufacturing standards, it can be assumed that lithium-ion cells and batteries, when properly used and handled, are safe. -
Page 6: Information About Pyrobubbles
2.3 Information about PyroBubbles® PyroBubbles® are multi-cellular hollow glass spheres, which are not hazardous in their solid form (delivery condition). Continuous contact with high concentrations of respirable dust can impair lung functioning. The general dust limits of 1.25 mg/m for respirable (A dust) and 10 mg/m for inhalable (I dust) fractions must be observed. -
Page 7: Storage Instructions For Storage Without Hazardous Content
3.1.2 Storage instructions for storage without hazardous content PyroBubbles® must be stored in a dry location. The transport container must be stored protected from direct sunlight, to prevent ageing of the plastic material. The recommended storage temperature range is +15°C to +30°C. 3.1.3 Storage instructions for the storage of cells and batteries When storing cells and batteries, the lid of the container must be kept free, so that any reaction gases that may develop can escape and a resulting pressure build-up inside the transport con-... -
Page 8: Opening The Transport Container
3.3 Opening the transport container 3.3.1 Work procedure 1. The transport container is delivered in a closed condition, se- cured by means of the belt fasteners. 2. Press the locking bolt of one toggle catch downwards, and at the same time move the locking lever upwards. 3. -
Page 9: Packaging The Hazardous Goods
3.4 Packaging the hazardous goods 3.4.1 Safety instructions Warning Danger of poisoning due to toxic substances leaking from the cells or batteries Injuries ranging from severe to fatal Use protective equipment suitable for the hazardous goods involved. 3.4.2 Packaging instructions The required safety distances between the battery and the container walls, resp. -
Page 10: Workflow
3.4.4 Workflow 1. Open the transport container (see section Fehler! Verweis- quelle konnte nicht gefunden werden.). 2. At Basic: Remove all PE filler pads from the transport con- tainer. Depending on the model, next insert the PE filler pads flat out into the transport container up to the minimum height recommended in point 3.4.3. - Page 11 4. Enclose the hazardous goods with additional PE filler pads. If you want to place several layers of hazardous goods into the transport container, you need to make sure that there is a suf- ficient padding thickness between the individual layers. 5.
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Page 12: Sealing The Transport Container
3.5 Sealing the transport container 3.5.1 Changing the clamping stroke of the toggle catches 1. Turn the locking lug counter-clockwise to reduce the clamp- ing stroke. Turn the locking lug clockwise to increase the clamping stroke. 3.5.2 Work procedure 1. Place the cover on the container. 2. - Page 13 4. Place the locking hook into the locking eyelet. It may be nec- essary to alter the clamping stroke of the toggle catch (see section Fehler! Verweisquelle konnte nicht gefunden wer- den.). 5. Press the locking lever of the toggle catch downwards. Caution Make sure that the belt fastener is tightly strapped.
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Page 14: Removing The Hazardous Goods
3.6 Removing the hazardous goods 3.6.1 Safety instructions If the transport container shows any signs of deposits, discolouration or a piercing smell, you must assume that the electrolyte has leaked or there has been a thermal runaway in the bat- tery. -
Page 15: Maintenance And Repair
2. Use the basket handles to remove the mesh basket. The PyroBubbles® remain in the con- tainer while the hazardous goods remain in the mesh basket. 3. Remove the batteries. 4 Maintenance and Repair 4.1 Maintenance 4.1.1 Safety instructions Warning Danger of poisoning due to toxic substances that have leaked from the cells or batteries Injuries ranging from severe to fatal... -
Page 16: Contact Information
6 Contact Information Genius Technology GmbH Am Theresenhof 2 15834 Rangsdorf www.genius-group.de Phone: +49 3375 609 80 Fax: +49 03375 609 89 Email: info@genius-group.de...
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