Immergas VICTRIX ZEUS Superior kW I Manual
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Immergas VICTRIX ZEUS Superior kW I Manual

Wall-mounted condensing boiler with domestic hot water storage tank
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VICTRIX ZEUS Superior kW I
Wall-mounted condensing boiler
with domestic hot water
storage tank

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Summary of Contents for Immergas VICTRIX ZEUS Superior kW I

  • Page 1 VICTRIX ZEUS Superior kW I Wall-mounted condensing boiler with domestic hot water storage tank...

  • Page 3: General Features

    LPG. The VICTRIX ZEUS Superior kW I boiler must be installed Adjustment and control are entrusted to an integrated P.C.B. using the intake/exhaust kits or the ducting systems (Ø 60 mm with micro processor with continuous flame modulation by rigid, Ø...
  • Page 4 Technical Documentation Technical Documentation VICTRIX ZEUS Superior kW I main components and connections. Key: Height (mm) Width (mm) Depth (mm) V - Electric connection G - Gas supply SC - Condensate drain (minimum internal diameter CONNECTIONS Ø 13 mm) DOMESTIC...
  • Page 5 Technical Documentation Technical Documentation VICTRIX ZEUS Superior kW I control panel. Key: 11 - Boiler connected to remote control (Optional) - Stand-by - On Button 12 - Functioning in summer mode 13 - Anti-freeze function in progress. A - Summer (...
  • Page 6 Technical Documentation Technical Documentation VICTRIX ZEUS Superior kW I main components. Key: 16 - Air intake pipe 1 - System filling valve 17 - Sample points (air A) - (flue F) 2 - Condensate drain trap 18 - Negative signal pressure point...
  • Page 7 Technical Documentation Technical Documentation VICTRIX ZEUS Superior kW I hydraulic diagram. Key: 1 - Condensate drain trap 2 - Stainless steel coil for storage tank 3 - Magnesium anode 4 - Stainless steel storage tank 5 - Gas valve 6 - Gas valve outlet pressure point (P3)
  • Page 8 E = Total head available to the plant on the second speed (screws tightened by 1.5 revs with respect to the completely loose adjustment screws). F = Total head available to the plant on the first speed (screws tightened by 1.5 revs with respect to the completely loose adjustment screws). STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 9: Boiler Pump

    The condensate drain is also found in the lower part. To ease the escape of any air bubbles still present in the coils, there is a manual air vent in the upper part of the module (5). RETURN CONDENSATE DRAIN STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 10: Operation

    This allows to remove voltage to the motor blocking it in the position reached and to enable motor functioning only in the presence of a different request (DHW or CH signal). PUMP RETURN COIL RETURN SYSTEM RETURN STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 11 It has a capacity of 10 litres (useful 7.1 litres) and a factory-set pressure of 1.0 bar. It is positioned in front of the storage tank in the area in front of the appliance. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 12 (9) paying attention not to damage the relative OR gasket. N.B.: when re-mounting the air vent valve, pay particular attention to insert the relative OR gasket correctly. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 13 In this way circulation inside the CH system is prevented, while it is allowed in the coil (4) which allows the cold water to absorb the heat contained in the primary circuit water through its walls. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 14 (32 kW), a storage tank draining valve with hose union fitting (12) and a one-way valve (see hydraulic circuit part. “5”) to prevent the consequent pressure increase due to heating of the DHW causes return towards the water network. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 15: Gas Valve

    (4), where the premix starts with the combustion agent air. The mixture obtained in this way is ignited on the surface of the cylindrical burner (8) by the discharge of the ignition electrodes (9). STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 16 VICTRIX ZEUS Superior 32 kW I = 6.9 kW (5,934 kcal/h) (20 % of the nominal output). Ignition takes place by means of an integrated P.C.B. that controls the ignition (7) and detection electrodes (9). STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 17: Ignition Electrodes

    It is fixed onto the left side of the burner flange (4). Note:In the case of ignition block, check the distances of the ignition and detection electrodes keeping to the heights stated in the figure below. IGNITER DRAWING STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 18 Before carrying out the operation drain off all water present the page at the side. inside the module. Loosen the tightening bolts on the system flow and return pipes STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 19 "C" and then check maximum fan speed (with burner igni- ted); - after about 5 minutes check and, if necessary, modify the maximum number of fan revs. in CH mode and in DHW STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 20: Gas Transformation

    - if the values are incorrect, take them within the limits by acting on the gas flow rate adjusting screws (12) of the gas valve. By turning in a clockwise direction the CO value STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 21: Condensate Drain Trap

    130 °C (max. height. If this should take too long, fill the siphon with water manually (4). flue temp with flow 85 °C = 78 °C). STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 22 Technical Documentation Intake and exhaust systems. (see intake and exhaust terminals instructions). The VICTRIX ZEUS Superior kW I boiler is prepared for connection to the appropriate snap-fit intake/exhaust pipes and can be installed inside the home or outside the home...
  • Page 23 (4). relevant silicon lip seals gaskets in EPDM peroxide resistant The maximum length allowed is 14.4 straight vertical me- to the action of the condensate. tres. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 24 Using a divided kit 80/80 (1 bend + 1 m in intake and exhaust) with intake grid, the maximum length allowed is 22 straight vertical metres. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 25 Using a divided kit 80/80 (1 bend + 1 m in intake and exhaust) ximum length allowed is 30 straight vertical metres. with intake grid, the maximum length allowed is 30 straight vertical metres. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 26: Electric Circuit

    - Gas valve The control and safety devices partly operate at network voltage The electric circuit of the VICTRIX ZEUS Superior kW I is completely interlocked to a P.C.B. with integrated micropro- (230 V AC) and partly at low voltage.
  • Page 27 It allows the diversion of the water flow of the primary circuit from the CH system to the Three-way valve storage tank coil and vice versa. (M30) It is powered by the integrated P.C.B. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 28: Low Voltage Circuit

    Super CAR parameters setting alarms display, reset, etc.) and acts as weekly timer See Super CAR (optional) thermostat. functioning If the Super CAR is installed the pre-existing X40 jumper must be eliminated. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 29 IMG BUS outlet It allows the connection of electronic devices e.g. the Immergas Virgilio Palmtop. Gas valve (Y1) It is powered (24 V DC) by the integrated P.C.B. when burner ignition is necessary.

  • Page 30: Operation With Remote Control

    K7 igniter relay and then the K3 request relay, both the coils of the gas valve (Y1). The ignition of the burner is detected by the integrated P.C.B. by means of the ionisation electrode (E2). STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 31: Dhw Mode

    K7 igniter relay and then the K3 request relay, both the coils of the gas valve (Y1). The ignition of the burner is detected by the in tegrated P.C.B. by means of the ionisation electrode (E2). STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 32 The P.C.B. supplied with all models, whether with storage date ignition" speed, the integrated P.C.B. allows to start the tank or instant (VICTRIX ZEUS Superior kW I, VICTRIX ignition cycle by controlling, first the ignition electrodes (E1) Superior kW Plus, VICTRIX Superior kW) is the same. The...

  • Page 33: Solar Function

    4 °C, the board gives consent for ignition and keeps the generator working with the burner at minimum output until a boiler temperature equal to 42 °C is reached (radiators STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 34 (optional) and CH request signals to the board (time, room temperature, error codes, etc...). (see CAR functioning) IMG BUS inlet It allows the connection of electronic devices e.g. the Immergas Virgilio Palmtop. (external optional) Open = No pressure When the pressure of the primary circuit is lower than 0.3 bar...

  • Page 35: Room Thermostat

    It is a square wave signal detected with a Hall effect sensor inserted into the fan. It allows Fan speed the integrated P.C.B. to measure the speed and correct it if it does not comply with the requested value. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 36 (external optional) main room thermostat in the zone (see Zones control unit technical board functioning). IMG BUS outlet It is a signal that allows the P.C.B. to dialogue with the external devices (e.g. Immergas (external optional) Virgilio Palmtop). It is a positive square wave signal with variable ON-OFF relationship (duty-cycle) that controls the fan.

  • Page 37: Safety Devices

    If the contact of the water overheating thermostat is opened (temperature of the primary Safety circuit exceeding 100 °C), boiler functioning is blocked. thermostat block To re-start the appliance, press the “Reset” button “C” and then make a central heating or domestic hot water request. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 38 T prevent overheating of the water-gas heat exchanger, if the boiler temperature detected Flow over-heating by the NTC flow probe (B1) exceeds 105 °C, the fan is made to work until the tempera- ventilation ture drops below 100 °C. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 39 55 °C to satisfy the setting of 45 °C in central Domestic hot water priority button ( ) heating mode made by the selector switch (3). Reset (RESET) / exit menu (ESC) button Menu entry (MENU)/ data confirmation button (OK) STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 40 (OTCCORR) by the external probe. System deaeration in progress. During this phase, which lasts 18 hours, the boiler pump is started at pre-established intervals, thus (AIRPURGE) allowing deaeration of the heating system. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 41: Programming The P.c.b

    Technical Documentation Technical Documentation Programming the P.C.B. The VICTRIX ZEUS Superior kW I boiler is prepared for Important: if the international language is to be restored (A1), eventual programming and customisation of several operation proceed as follows: parameters. - press button “D” to enter the configuration menu.
  • Page 42 Remote Control or TA are out GENCY)  of order (EMERG.)  RESET By pressing button “D” the customisations selection (RESET made are reset, restoring the values set in ALL) the factory  STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 43 (MAX. EXT (adjustable from 5°C to +25°C) 25°C N.B.: the parameter must be confirmed in order to continue (press “D” or exit from “P66” regulation by pressing “C” STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 44 -10°C ÷ If the reading of the external probeis incorrect, it can be corrected to (EXT. T. 0°C +10°C compensate any environmental factors CORR) STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 45: Fault And Anomaly Signals

    Technical Documentation Technical Documentation Fault and anomaly signals. The VICTRIX ZEUS Superior kW I boiler signals any ano- error code described in the following table. To eliminate the malies by the flashing symbol (5) along with the “ERRxx” block (where necessary), press the RESET "C" button positio- indication on the indicator (6) where “xx”...

  • Page 46: Technical Data

    Technical Documentation Technical Documentation Technical Data. VICTRIX ZEUS Superior kW I technical data. Victrix ZEUS Victrix ZEUS Superior 26 kW I Superior 32 kW I Domestic hot water nominal heating power kW (kcal/h) 26.9 (23137) 33.0 (28392) Central heating nominal heat input kW (kcal/h) 21.7 (18678)

  • Page 47: Combustion Parameters

    190 / 8 at 0% of O at Nom. Q./Min. mg/kWh 50 / 25 188 / 68 69 / 41 Flue temperature at nominal output °C Flue temperature at minimum output °C STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 48 0.83 0.22 0.82 0.22 7740 1.00 0.15 0.75 0.19 0.74 0.20 6880 0.89 0.13 0.67 0.17 0.66 0.19 6020 0.78 0.10 0.58 0.15 0.58 0.19 5934 0.77 0.10 0.58 0.15 0.57 0.19 STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 49 3.4297 Anti-freeze electric resistance kit (-15 °C) Zones control unit kit code 3.017324 code 3.011668 The boiler is prepared for coupling to the DIM (multi-system distribution manifold), available in 5 recess kits. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 50: Ignition Cycle

    Technical Documentation Technical Documentation VICTRIX ZEUS Superior kW I troubleshooting. Before every intervention: Check that the gas, water and electricity are correctly connected Before maintenance interventions or replacement of compo- to the boiler, according to that indicated in the data plate and nents, remove the electric power supply upstream from the the instruction manual.
  • Page 51 DHW temperature. if necessary, adjust it until a pressure value is obtained that cor- The central heating request is satisfied. responds to the maxi- mum output. The domestic hot water request is satisfied. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

  • Page 52: Error Codes

    N.B.: it is recommended to check the correct pressure of the inlet gas and check any obstructions of the gas piping upstream from the boiler. Error 02 intervenes also if the board detects a loss of the flame signal 6 times in 8.5 minutes. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 53 The wiring between the storage tank probe and the board (connector Restore the electric connection/replace the wiring. X9 terminals 6-7) is OK. Replace the storage tank NTC probe. If the anomaly persists, replace the P.C.B. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...
  • Page 54 N.B.: This board can be used for instant type boilers (VICTRIX Superior kW) ERROR 15 or with storage tank (VICTRIX ZEUS Superior kW I). The board automatically recognises the type of boiler by means of the relative wiring of the P.C.B.
  • Page 55 The Remote Control is connected correctly. Check the connection between P.C.B. (clamps 42-43) and remote control N.B.: it is possible to use only remote controls supplied by Immergas (IN+ and IN-) carried out respecting the polarity and using a dedicated (CAR or Super CAR).
  • Page 56 - check that, after 2 ignition attempts, the display shows error "01". - with the help of the single wire wiring diagram, use a tester to check that there is no voltage (24 V DC) on the gas valve power supply cables. STVZSkW ed 09/08 VICTRIX ZEUS Superior kW I...

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