Ezytrail LINCOLN LX MK3 Owner's Handbook Manual

Offroad camper trailer

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OWNER'S HANDBOOK

LINCOLN LX MK3

All the info you need to know when using your

Ezytrail Lincoln LX MK3 Offroad Camper Trailer

www.ezytrail.com.au

Read owner's manual before using the equipment. Third party component manuals

should be read in conjunction with this manual. Maintenance guidelines must be met

or exceeded, failing to meet these guidelines may result in serious injury or death

and property damage.

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Summary of Contents for Ezytrail LINCOLN LX MK3

Page 1 OWNER’S HANDBOOK LINCOLN LX MK3 All the info you need to know when using your Ezytrail Lincoln LX MK3 Offroad Camper Trailer www.ezytrail.com.au Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in serious injury or death and property damage.
Page 2 INDEX Introduction BRAKES AND HANDBRAKE Terminology & Abbreviations Brake Controller Store locations Operation ABOUT YOUR OFFROAD CAMPER Trailer Plug Wiring Specifications Breakaway Switch Bearings and Seals Hand Brake HOW TO HITCH YOUR COUPLING Adjuster Coupling Correct use of your electric breaks Uncoupling Important Safety Notice CANVAS CARE...
Page 3 This manual is supplied as a reference to required maintenance of your new Ezytrail offroad camper. Failure to use and maintain the product in accordance with what is outlined in this manual may affect your warranty.
Page 4 BRANCH LOCATIONS VICTORIA Coffs Harbour WESTERN AUSTRALIA Branch Office Kilsyth Canning Vale 1 Keona Circuit Branch Office Branch Office Coffs Harbour NSW 2450 Lot 1, 97-107 Canterbury Unit 1, 196 Bannister Road P: 02 6651 2960 Road Canning Vale WA 6155 Kilsyth VIC 3137 P: 08 9455 1454 P: 03 9728 3147...
Page 5: Bearings And Seals
Galvanised steel tube frame, 1.2mm zinc sheet body panels, 12mm laminated plywood interior panels Colour Customisable Colours Chassis/Drawbar Ezytrail F5 Fully welded RHS tube with rated rear recovery points Camber/Toe adjustable Independent Coil Spring Trailing arm Suspension. Q345 steel with Powder Coat Suspension Finishing...
Page 6 HOW TO HITCH YOUR COUPLING COUPLING To Attach Coupling To Towball: Here is a short guide on how to safely attach and unattach your coupling from your towball 619350 (Fixed) & 619200 (Override) 1. Rotate latch handle upwards 2. At the same time pull latch assembly up to lift tongue. Rotate latch handle upward.
Page 7: Canvas Care
STITCH HOLES Ezytrail ensure your tent is made using the finest water repellent fabric. However, canvas products are not permanent structures and in extreme conditions some water may penetrate. Seepage may occur in the seams through the needle holes created in the sewing process.
Page 8 CANVAS CARE ZIPS All zippers on your canvas product will give you years of service. However, care must be taken when using your zips. Never force a zipper - reduce tension so all zippers run smoothly without straining. • Have zips closed when pegging out the tent. •...
Page 9 In soft floor campers these are best placed directly on top of the mattress and in canvas storage areas. In hard floor camp- ers they should be placed on the floor in the dining area and in the canvas storage areas. Using these packs is critical in high humidity weather and where your camper is not stored in an enclosed garage. www.ezytrail.com.au...
Page 10: Choosing A Spot To Set Up
SETTING UP YOUR CAMPER LOADING YOUR CAMPER It is important to load your camper correctly and distribute weight evenly to achieve a suitable ball load balance. Optimising ball weight between 9 and 11% will reduce sway. It is recommended to keep a ball weight scale with your camping accesso- ries as load balance will change with useage.
Page 11 Release all over centre latches on front and rear beds. Remove one end of the two rear bed support legs that are at- tached to the spare wheel carrier and position in preperation for assembly using the supplied clevis pins. www.ezytrail.com.au...
Page 12 The solid end (without the clevis) These are your bed support locking Release the over-centre latches attaches to the trailer pins Lift the front lid first all the way until it is resting on the front of the trailer and secure with the over centre latches Then repeat with the rear lid, this time attaching the rear bed support legs.
Page 13 These are used between used like normal tent poles. These are used to support your annexe two ridge poles or tent bows to hold roof. them in position www.ezytrail.com.au...
Page 14 A1, A2 & A3: A flat spreader bar F1 : A window stay E1: Corner Stays: Spreader Bars: These come with either Window Stays: These have a hook in Corner Stays: These have a rubber foot c clips or flat ends and these are used one end and spigot on the other and are and a c clip and are generally shorter between two ridge poles or tent bows...
Page 15 On the Lincoln LX MK3 the middle bow needs to be detached every time you pack it down, so each time you setup you are going to need to attach the middle bow to the canvas with the velcro sleeves. The design of the Lincoln LX MK3 means that the canvas will hold in position once the bows are velcroed in place.
Page 16 Before tensioning and extending any bows, ensure the door and all press studs external are connected as this will help the canvas stay in shape Then starting at the front of the trailer extend all bows until canvas is taught but not tight, if you make it too tight you can open up the seams and allow water inside.
Page 17 Now lay out all the poles we need before starting, for the Lincoln LX MK3 we need 4 x ridgepoles, 4 x flat end spreader Start off by inserting the hooked end of the ridge poles through the canvas holes putting the hook through the...
Page 18 ANNEXE WALLS: Now if you want a bit more privacy from other campers or the weather looks like turning and you want to batten down the hatches, you’ll want to attach your annexe walls. It’s a fairly simple process and shouldn’t take you more than 15 minutes to do.
Page 19 LOUNGE MODE Your Lincoln LX MK3 MK3 has a leather lounge and table included as standard and not only is it a comfortable place to sit, it can also convert into a bed for the kids. Let’s take a look at how to set it up.
Page 20: Site Power
There you have a bed for the kids or their friends, making the Lincoln a genuine 6 berth trailer! If you have any questions, feel free to give your local Ezytrail dealer a call. If you have a tip or hint that you would like to share with other Ezytrail owners jump onto the Ezytrail Facebook page and have your say! Don’t forget to check out the...
Page 21 LINCOLN LX mk3 tent setup POLE DIAGRAM MainTent Annexe Ensuite Kids Room (Optional) Main Tent - Bow Poles not shown NO# 6 Tropical Roof pole NO# D2 NO# D1 NO# E1 Awning One NO# A1 NO# C1 NO# A2 NO# D1...
Page 22 KITCHEN Your Lincoln LX MK3 is equipped with a quality stainless steel kitchen complete with 4 burner cook top, sink and dryer rack. It is important to learn how to open and close your kitchen so it is secured when driving and fully supported when at camp.
Page 23: Preparing For Bad Weather
This is considered storm damage and is not covered by your camper manufacturer under warranty. Lower the annex corner poles as seen in the diagram to increase the fall and evacuate water quickly. Ensure guide ropes are adjusted accordingly Normal Height Wet Weather Height www.ezytrail.com.au...
Page 24: Storage & Care
STORAGE & CARE LONG TERM STORAGE To maximise the life of your camper/Camper you should consider additional protection from the elements. UV light and mois- ture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.
Page 25: Torque Settings
The pivot bolts are a high tensile steel. The service interval for these bolts is 1,000km after delivery, 10,000km under normal use and 5,000km for harsh off-road conditions. During travel they should be inspected daily to ensure they have not rotated or become damaged. Correct torque is 190Nm www.ezytrail.com.au...
Page 26: Brake Controller
BRAKES AND HANDBRAKE BRAKE CONTROLLER* Your trailer is fitted with electric brakes that require a brake controller that can be operated from the driver’s seat. Manually adjustable to provide the correct braking capability for varying road, off-road and load conditions. They can be modulated to provide variable braking force, thus easing the brake load on the towing vehicle.
Page 27: Breakaway Switch
• DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE. REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES. • IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING. www.ezytrail.com.au...
Page 28 BRAKES AND HANDBRAKE HAND BRAKE Parking brakes are mechanically operated by a cable. Use the cable adjuster to give enough tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1/3 raised when unladen. This needs to be checked again when the trailer or Camper is loaded. If the cable is too tight, the brakes will be applied as the axle moves backward under spring deflection.
Page 29: Important Safety Notice
*IF AT ALL IN DOUBT PLEASE REFER ALL REPAIRS AND MAINTENANCE TO A SUITABLY QUALIFIED OR EXPERIENCED MECHANICAL REPAIRER. *EZYTRAIL CAMPERS ACCEPTS NO LIABILITY FOR PERSONAL INJURY, LOSS OR DAMAGE RESULTING FROM INCORRECT APPLICATIONS, METHODS AND FAILURE TO PERFORM MAINTENANCE SAFELY AND CORRECTLY.
Page 30: Shoes And Linings
BRAKES AND HANDBRAKE MAGNETS Your electric brakes are equipped with high quality electromagnets that are designed to provide the proper input force and friction characteristics. Your magnets should be inspected and replaced if worn unevenly or abnormally. Even if wear is normal as indicated by your straightedge, the magnets should be replaced if any part of the magnet coil has become visible through the friction material facing of the magnet.
Page 31: Wheels And Tyres
JACKING YOUR CAMPER Your Ezytrail Camper has bottle jack points located on each of the trailing arms on the suspension. Never place any part of your body beneath the Camper when suspended by any kind of jack. Ensure the body of the camper is protected from damage by the jack.
Page 32: Electrical Systems
ELECTRICAL DEVICES CAN BE DANGEROUS. UNDER NO CIRCUMSTANCES SHOULD REPAIRS AND MODIFICATIONS BE ATTEMPTED BY UNQUALIFIED OR UNTRAINED PERSONS. EZYTRAIL ACCEPTS NO LIABILITY FOR ANY PERSONAL INJURY, DAMAGES OR LOSS AS A RESULT OF UNQUALIFIED OR UNTRAINED PERSONS REPAIRING OR ALTERING THE ELECTRICAL SYSTEMS ON THIS PRODUCT.
Page 33: Control Panel
4. Lights (Master Switch) Fridge Power (Master Switch) 12V Socket Power (Master Switch) TV/DVD (Master Switch) Water Pump 1 (Master Switch) Battery Voltage Meter * Voltmeter will indicate battery voltage when idle or charge voltage when charging EZYTRAIL EZYTRAIL EZYTRAIL EZYTRAIL www.ezytrail.com.au...
Page 34: Gas & Water Systems
GAS & WATER SYSTEMS WATER PUMPS The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. CONNECTING THE GAS Your Camper is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life.
Page 35: Hot Water
Your camper is fitted with a TRUMA Ultrarapid 14L gas/electric hot water system. The included manual will assist with operation, maintenance and trouble shooting. Do not attempt repairs, modifications or servicing unless qualified. Please be mindful of hot water around children www.ezytrail.com.au...
Page 36: Trip Checklist
TRIP CHECKLIST Working from a checklist will help avoid forgetting important tasks particularly in regard to safety. Individual camper set ups may differ depending on tow vehicle and any modifications made by the owner. The table below is for guidance only, space is left for you to add your own checklist points: PRE HOOK UP Internal main tent items- ensure secure Electrics –...
Page 37: Useful Accessories
UV radiation. Paint and gelcoat finishes will oxidise less and this will extend the service life of these finishes. STONE PROTECTION There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle. Rock Tamer and Stone Stomper are two of the most commonly used. www.ezytrail.com.au...
Page 38: Troubleshooting
TROUBLE SHOOTING ELECTRICAL PROBLEM POSSIBLE CAUSE SOLUTION Main Power Switch “OFF” Turn on Main Power Switch Battery isolator switch off Turn on Main circuit breaker tripped Reset main circuit breaker No 12V Power Low battery voltage Charge for 24hrs and retest Poor connection Tighten battery terminals and check power connections Damaged wiring...
Page 39 Once ignited hold the control knob down for up to 5 seconds. HOT WATER PROBLEM POSSIBLE CAUSE SOLUTION Gas will not ignite Refer to appliance manufacturers manual No Hot Water 240V not connected Connect and turn on as required www.ezytrail.com.au...
Page 40 BRAKES PROBLEM POSSIBLE CAUSE SOLUTION Open Circuits Find and correct Severe under adjustments Adjust brakes No brakes Faulty controller Test and correct/replace Short circuits Find and correct Grit or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace Scored or grooved brake drums...
Page 41: Handy Tips
• Wheel Bearings • Seals • Wheel studs and nuts These spares are available from Ezytrail Campers CORRUGATIONS & ROUGH ROAD Corrugations are arguably the most taxing and damaging road conditions to vehicles. Constant vibration can loosen vehicle components and as a stress dynamic to vehicles and drivers well in excess of normal road driving. In these conditions take regular breaks to reduce driver fatigue and fatigue to vehicles.
Page 42: Protecting The Environment
PROTECTING THE ENVIRONMENT Remote areas and National Parks are sensitive areas and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets.
Page 43: Warranty Statement
Ezytrail. Ezytrail shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers on behalf of Ezytrail without the knowledge or express written permission of Ezytrail. Such unauthorised claims shall be the responsibility of the agent or reseller only.
Page 44 • Zips and mesh or screens are not covered. In addition to Ezytrail warranty, the consumer may also be covered by other rights and remedies of Consumer Law in relation to the goods and or services to which this warranty relates TENTS Tents are guaranteed to be in new merchantable condition at the time of purchase.
Page 45: Maintenance
ALWAYS USE “JACK STANDS” WITH AN ADEQUATE SWL (SAFE WORKING LOAD). • ALWAYS USE DEDICATED JACKING POINTS • 240V APPLIANCES AND WIRING MUST ONLY BE SERVICED AND REPAIRED BY A QUALIFIED TRADESPERSON. • GAS PLUMBING AND APPLIANCES MUST ONLY BE SERVICED AND REPAIRED BY A QUALIFIED GAS FITTER www.ezytrail.com.au...
Page 46: Maintenance Schedule
MAINTENANCE SCHEDULE A=Adjust C=Clean I=Inspect T=Test R=Replace RCL=Remove/Clean/Lubricate 3 Months/ 1,000Km ITEM/COMPONENT Daily In Use CHECKED CHECKED ONROAD OFFROAD BATTERY CONDITION HANDBRAKE CABLE BRAKE LININGS BREAKAWAY SYSTEM CHASSIS LUBE ELECTRIC WINCHES 12V POWER SYSTEM HAND WINCHES HITCH 240V POWER SYSTEM JOCKEY WHEEL LOCKS AND HINGES PANEL AND PAINT...
Page 47 PANEL AND PAINT LPG SYSTEM PLUMBING SYSTEM TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS SIGNALLING LIGHTS STRUCTURAL FIXINGS SUSPENSION BUSHES SUSPENSION TORQUE TYRE PRESSURE VENT FILTERS WHEEL ALIGNMENT WHEEL BEARINGS WHEEL NUTS www.ezytrail.com.au...
Page 48 MAINTENANCE SCHEDULE A=Adjust C=Clean I=Inspect T=Test R=Replace RCL=Remove/Clean/Lubricate 12 Months/ 10,000KM ITEM/COMPONENT 7,500KM CHECKED CHECKED ONROAD OFFROAD BATTERY CONDITION I/A/L HANDBRAKE CABLE I/C/A BRAKE LININGS BREAKAWAY SYSTEM CHASSIS LUBE ELECTRIC WINCHES 12V POWER SYSTEM HAND WINCHES I/L/A I/L/A HITCH 240V POWER SYSTEM I/L/A I/L/A JOCKEY WHEEL...
Page 49 PANEL AND PAINT LPG SYSTEM PLUMBING SYSTEM TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS SIGNALLING LIGHTS STRUCTURAL FIXINGS SUSPENSION BUSHES SUSPENSION TORQUE TYRE PRESSURE VENT FILTERS WHEEL ALIGNMENT WHEEL BEARINGS WHEEL NUTS www.ezytrail.com.au...
Page 50 MAINTENANCE SCHEDULE A=Adjust C=Clean I=Inspect T=Test R=Replace RCL=Remove/Clean/Lubricate 24 Months/ 20,000KM ITEM/COMPONENT 17,500KM CHECKED CHECKED ONROAD OFFROAD BATTERY CONDITION I/A/L I/A/L HANDBRAKE CABLE I/C/A I/C/A BRAKE LININGS BREAKAWAY SYSTEM CHASSIS LUBE ELECTRIC WINCHES 12V POWER SYSTEM HAND WINCHES I/L/A I/L/A HITCH 240V POWER SYSTEM I/L/A...
Page 51 PANEL AND PAINT LPG SYSTEM PLUMBING SYSTEM TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS SIGNALLING LIGHTS STRUCTURAL FIXINGS SUSPENSION BUSHES SUSPENSION TORQUE TYRE PRESSURE VENT FILTERS WHEEL ALIGNMENT WHEEL BEARINGS WHEEL NUTS www.ezytrail.com.au...
Page 52 MAINTENANCE SCHEDULE A=Adjust C=Clean I=Inspect T=Test R=Replace RCL=Remove/Clean/Lubricate 36 Months/ 30,000KM ITEM/COMPONENT 27,500KM CHECKED CHECKED ONROAD OFFROAD BATTERY CONDITION I/A/L I/A/L HANDBRAKE CABLE I/C/A I/C/A BRAKE LININGS BREAKAWAY SYSTEM CHASSIS LUBE ELECTRIC WINCHES 12V POWER SYSTEM HAND WINCHES I/L/A I/L/A HITCH 240V POWER SYSTEM I/L/A...
Page 53 PANEL AND PAINT LPG SYSTEM PLUMBING SYSTEM TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS SIGNALLING LIGHTS STRUCTURAL FIXINGS SUSPENSION BUSHES SUSPENSION TORQUE TYRE PRESSURE VENT FILTERS WHEEL ALIGNMENT WHEEL BEARINGS WHEEL NUTS www.ezytrail.com.au...
Page 54 MAINTENANCE SCHEDULE A=Adjust C=Clean I=Inspect T=Test R=Replace RCL=Remove/Clean/Lubricate 48 Months/ 40,000KM ITEM/COMPONENT 37,500KM CHECKED CHECKED ONROAD OFFROAD BATTERY CONDITION I/A/L I/A/L HANDBRAKE CABLE I/C/A I/C/A BRAKE LININGS BREAKAWAY SYSTEM CHASSIS LUBE ELECTRIC WINCHES 12V POWER SYSTEM HAND WINCHES I/L/A I/L/A HITCH 240V POWER SYSTEM I/L/A...
Page 55 PANEL AND PAINT LPG SYSTEM PLUMBING SYSTEM TRUMA WATER HEATER Refer to appliance manufacturers maintainence instructions for servicing and storage SEALS AND GROMMETS SIGNALLING LIGHTS STRUCTURAL FIXINGS SUSPENSION BUSHES SUSPENSION TORQUE TYRE PRESSURE VENT FILTERS WHEEL ALIGNMENT WHEEL BEARINGS WHEEL NUTS www.ezytrail.com.au...
Page 56 MAINTENANCE SCHEDULE A=Adjust C=Clean I=Inspect T=Test R=Replace RCL=Remove/Clean/Lubricate 60 Months/ 50,000KM ITEM/COMPONENT 47,500KM CHECKED CHECKED ONROAD OFFROAD BATTERY CONDITION I/A/L HANDBRAKE CABLE I/C/A BRAKE LININGS BREAKAWAY SYSTEM CHASSIS LUBE ELECTRIC WINCHES 12V POWER SYSTEM HAND WINCHES I/L/A I/L/A HITCH 240V POWER SYSTEM I/L/A I/L/A JOCKEY WHEEL...
Page 57: Appendix A - Pack Down
APPENDIX APPENDIX A - PACK DOWN Lincoln LX MK3 Pack Away Procedure Larger back rest cushions to be stacked All annex and external canvas to be across the top neatly ﬂat. stored in front boot or left side storage area.
Page 58 Once cushions are packed away neatly Fold back of camper over ﬁrst on pack up and ﬂat proceed to fold away/down the front section then interlocks on completion. lower main roof support pole and fold down to the rear bed, the bed end poles can remain up and will fold in on their own upon closing the camper.
Page 59 TRAILER Camper Branch Office Branch Office AUSTRALIA 22 Lemko Place 62 Punari Street 3 Whyalla Street Penrith NSW 2750 Currajong QLD 4812 Fyshwick NSW 2609 P: 02 4701 5782 P: 07 4725 3806 P:1300 010 513 www.ezytrail.com.au @ ezytrail_campers /EzytrailCampers /EzytrailCampers...