HeadHunter X-CALIBER XR-124 Installation And Operation Manual

12-24 vdc water pressure system

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Doc No. XG-0042 Rev No. 042808

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Summary of Contents for HeadHunter X-CALIBER XR-124

  • Page 1 Doc No. XG-0042 Rev No. 042808...
  • Page 2: Table Of Contents

    Table of Contents Technical Specifications . . p2 Performance Curves . . . p3 Mounting the X-Caliber . . p4 Plumbing Installation . . p5 Electrical Installation . . p6 Initial Start-up . . p7 Use of Accumulator Tanks . p7 About the Control Panel .
  • Page 3 X-Caliber Introduction: The X-Caliber is a high performance water pressure system designed to operate on 12 or 24VDC and is comprised of a water-cooled motor, integrated flow and pressure control, and a quiet multi-stage self-priming impeller system. It uses advanced technology to provide superior performance while maintaining constant input power. Three input power settings and cut in pressures can be programmed into the pump via the integrated control panel.
  • Page 4: Performance Curves

    Performance Curves: What’s in the Box: Following is a list of components included in every X-Caliber box. XR-124 or XRS-124 X-Caliber 12/24VDC Water Pump X-Caliber Installation and Operation Manual Rubber Vibration Isolation Mounts Fluid Requirements: There are two different versions of the X-Caliber water pump. The XR-124 is designed for freshwater applications.
  • Page 5: Mounting The X-Caliber

    Mounting the X-Caliber: Install the four rubber vibration isolation mounts provided into the four mounting holes of the foot of the X-Caliber bracket. Secure the pump to the foundation by installing the appropriate fasteners through the rubber vibration isolation mounts. Mount pump to foundation so that control panel is visible and accessible.
  • Page 6: Plumbing Installation

    Eliminate any unnecessary restrictive fittings in the suction piping. Protect the pump from foreign debris by installing a Headhunter approved strainer (IS-750,IS-1000S or IS- 1000L) on the suction piping. Do not install charcoal or sediment water filters on the suction piping.
  • Page 7 It is important that the wire be sized correctly for optimum performance of the pump. Headhunter recommends that the cables be sized for the maximum power settings for all new installations so that if increased performance is required at a later date, the pump does not have to be re-wired.
  • Page 8: Initial Start-Up

    Do not install a charcoal or sediment type water filter on the suction piping of the pump. It will restrict the flow of water to the pump. Headhunter recommends the installation of a by-pass on water filter installations to make priming easier.
  • Page 9: About The Control Panel

    It is important that the 12 or 24 VDC supply cables be properly sized for the intended power setting. Headhunter recommends that the cables be sized for the maximum power settings for all new installations so that if increased performance is required at a later date, the pump does not have to be re-wired.
  • Page 10: How To Change Pump Settings

    How to change pump settings: Doc No. XG-0042 Rev No. 042808...
  • Page 11: Start And Stop Operation

    For example; a 30 psi (2 bar) inlet pressure + 53 psi (3.6 bar) pump pressure = 83 psi (5.6 bar) max pressure generated. Headhunter recommends the installation of a high flow Headhunter # PR-750 pressure regulator on the inlet supply of the pump so that the maximum pressure generated can be safely adjusted.
  • Page 12: Alarms

    Alarms: The X-Caliber has many built in self-protecting features and will indicate the various alarm conditions with the following LED configurations. Acknowledgement of the Alarms: Once the X-Caliber has gone into an alarm condition, it will not automatically restart. To restore the X-Caliber to normal operation, rectify the alarm condition, make sure the pump is primed, and press the on/off switch twice.
  • Page 13: Winterization

    ¾” MPT x 1” (25mm) Straight PVC Hose Adapter 1413-131 ¾” MPT x 1” (25mm) 90º PVC Hose Adapter 1413-007 ¾” MPT x ¾” (19mm) 90º PVC Hose Adapter PT-102 Headhunter Pressure Accumulator Tank w/ optional X-Caliber mounting bracket Doc No. XG-0042 Rev No. 042808...
  • Page 14: Troubleshooting Guide

    Headhunter warrants its XR-124 and XRS-124 X-Caliber water pumps to be free from material and workmanship defects under normal use and service for a period of two (2) years from the date of manufacture. Headhunter will repair or replace, at its discretion, any part of the X-Caliber Water Pumps, which were determined to be defective by the factory provided that: The product has been properly installed and used in accordance with the instructions packed with the product.
  • Page 15 EU Certificate of Conformity Headhunter Inc., 3380 SW 11 Avenue, Fort Lauderdale, FL 33315 – USA, Declare in sole responsibility that the products hereunder mentioned and to which this certificate applies, are in conformity with the basic and safety requirements of EC Directives:...

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X-caliber xrs-124

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