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Tools needed to assemble The Caboose Trailer Bike:
Wrench set or socket wrench set or adjustable wrench from size 12mm – 24mm
Screw drivers – to screw on the rear mesh platform
Hex key size 6mm – to secure handlebar to clamp
Hammer or mallet – to tap wheels on axle
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Summary of Contents for Morgan Caboose
- Page 1 Tools needed to assemble The Caboose Trailer Bike: Wrench set or socket wrench set or adjustable wrench from size 12mm – 24mm Screw drivers – to screw on the rear mesh platform Hex key size 6mm – to secure handlebar to clamp ...
- Page 2 Orient the Rear Axle Plate so that the rear sprocket sets into large oval slot. Be sure to avoid twisting the chain.
- Page 3 Mount chain onto front pedal sprocket...
- Page 4 Mount chain onto rear sprocket...
- Page 5 Adjust the Rear Axle Plate forward/rear to fine-tune Chain tension (neither tight nor too slack). Proper tension is just enough slack for chain to wobble up/down 1/4 inch...
- Page 6 Line up the 4 holes (Axle Plate to Frame Plate). Also thread the Supporting Bolts to lock-in the Chain's tension. The Supporting Bolts also ensure Axle Plate remains properly aligned to trailer frame. 007A...
- Page 7 Step 1: Thread Bolt to set proper depth (Bolt tip must make contact with Black Axle Plate). Step 2: Thread Nut to lock the bolt in place.
- Page 8 Insert 1st bolt to attach Axle Plate to Frame Plate. Note: the oval-slotted holes allow black Axle Plate to adjust left/right.
- Page 9 Insert remaining 3 bolts. Tighten the 4 bolts to about 80% in diagonal sequence: 1 Rear/Right, 2 Front/Left, 3 Rear/Left, 4 Front/Right. Repeat the sequence to securely tighten all 4 bolts. The black Axle Plate is now secured to Frame with Chain properly tensioned and aligned. If you ever need to adjust the Chain tension or alignment, you simply need to loosen the 6 bolts to move the black Axle Plate left/right/front/rear accordingly.
- Page 10 Mount Free Wheel to axle for Free Wheel. The Free Wheel spins freely, independently of the Pedal & Chain.
- Page 11 Mount Drive Wheel to axle for Drive Wheel. Identify axle for Drive Wheel (key locks into Drive Wheel slot)
- Page 12 After both wheels are mounted on, slip on the washers and Nut. Use large wrench to secure Nut to Axle.
- Page 13 Check to make sure the tire tread is evenly distributed around the rim. Pump the tires to about 25psi.
- Page 14 How to unfold and lock the folding frame. Caution: do not insert finger into hinge! Twist nut to tighten/lock the latch.
- Page 15 Attach and secure the handlebar to clamshell clamp. Attach and hand-tighten to 80% the 4 bolts in diagonal sequence. Make sure the top Clamp is level to bottom plate. Once you set the handlebar to satisfactory angle, use hex-tool to securely tighten the 4 bolts in diagonal sequence.
- Page 16 Secure the Seat Post to frame. Adjust Seat angle position and tighten Nut on both sides.
- Page 17 Identify the Left Pedal and attach to left side of bike (rider facing forward). Twist in Counter-clockwise direction. Use wrench to securely tighten pedal.
- Page 18 Right Pedal: right side of bike (rider facing forward) Twist Clockwise direction. Use wrench to securely tighten pedal.
- Page 19 Attach the black sprocket Cover Plate using 2 screws. Rear screw also secures the Safety Reflector.
- Page 20 Attach Rear Platform to frame. Insert 2 front bolts first before inserting 3 bolt. Only after all 3 bolts are threaded in, then you go back to tighten them.
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