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Jonsered 1188S CE Operator's Manual GB This operator’s manual is an Original Instruction and applies for cranes from serial number: BJ1188S00000 2019-05...
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Congratulations with your new crane! You are now the owner of a quality product from Cargotec, built to the highest standards of safety and quality. The aim of this manual is to help you handle your crane safely and with full satisfaction. Please read the complete manual.
1.1. This Operator's Manual is intended for operators of this crane....7 1.1.1. Cleanliness certificate ............8 1.1.2. The Machinery Directive 2006/42/EC ........9 1.1.3. Description of Jonsered 1188S ..........9 1.2. Indications in the Operator’s Manual ..........9 1.3. Identification of this crane ............12 2.
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12.7.2. Tightening of screws and bolts in cabin ......... 80 12.7.3. Windshield wiper fluid ............. 81 12.7.4. Change wiper blade ............81 12.7.5. Replace leds on the control panel ........82 12.7.6. Change the air filter ............82 12.8. Hydraulics ................83 Jonsered 1188S CE...
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12.9.2. Faults on the CE device ........... 89 13. Diesel heater [Option] ................91 13.1. Diesel heater [option] ..............91 14. Technical Data .................. 94 14.1. Load plate table ..............94 15. Decommissioning ................95 15.1. Decommissioning a crane ............95 Jonsered 1188S CE...
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This page is intentionally left blank. Jonsered 1188S CE...
The manufacturer reserves the right to change specifications, equipment, operating instructions and maintenance instructions without prior notice. Study these instructions carefully DANGER If you do not study the complete Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. Jonsered 1188S CE...
Connectivity or the Information. Any intellectual property rights or other right and title in and to the Connectivity features and the Information and all their further developments shall at all times be and remain the exclusive property of Hiab. Jonsered 1188S CE...
The Jonsered 1188S is available in many versions with a wide range of accessories, and fulfills the requirements of the European Machinery Directive as specified by the standard EN12999.
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Symbol for reference to a component in an illustration. (1) Refers to a component in an illustration. [option]: Indication for parts that are not-standard for the crane, but are an option. Not all [option] are available for your crane. Jonsered 1188S CE...
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• You should therefore study the Operating Manual for the add-on equipment carefully, before you use the crane. • Take particular note when placing the crane in to or out of transport position. Jonsered 1188S CE...
Introduction 1.3. Identification of this crane Description and identification of the crane: Mark: ..... Mark: ....Type: ........Type: ....Serial number: ......... Serial number: ......Manufact. year: ..... Manufact. year: ......Jonsered 1188S CE...
The crane base, column and the slewing system consist of the following components: • Crane base with stabiliser beam, column bearings and three-point bridge. • Column is fitted to the crane base and turns in an upper and a lower bearing. • Slewing system Jonsered 1188S CE...
• oil cooler [option on some cranes] • main control valve • stabiliser control valve • hydraulic hoses and lines • actuators: first boom cylinder second boom cylinder extension cylinder/s slewing cylinders • return filter/oil tank • pressure filter Jonsered 1188S CE...
For cranes with joysticks and HPC, always deactivate HPC before leaving the high seat. DANGER Take care not to put your foot on the pedals when taking place in the high seat. Unintentional crane movements can occur. Jonsered 1188S CE...
(13) Switch for diesel heater [option] (14) Right stabiliser leg in/out (15) Stop button (16) Extra button (17) Over load warning (18) Warning light (19) Button to be used when operating the stabiliser system (20) 12V outlet (21) Seat heater Jonsered 1188S CE...
The symbol is shown either on the lever knob or on a separate sign placed vertical/horizontal next to the lever. • Stabiliser extension (1) out/in • Stabiliser leg (2) upward/downward The stop button affects the oil supply to this valve. ➀ ➁ Jonsered 1188S CE...
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Structure and parts of the crane Operate the stabiliser extensions and stabiliser legs. From the high seat: Press and hold the button (3) at the same time. From the cabin: Press and hold the button (4) at the same time. Jonsered 1188S CE...
• Fixed pump: Operate the stabiliser leg up for one minute in order to warm up the oil. • Variable pump: Operate stabiliser legs up and down for one minute, in order to warm up the oil. Jonsered 1188S CE...
• Emitted A-weighted sound power level for loader cranes with hoist in accordance with ISO 3744: LwA = 107 dB (Uncertainty: KwA = 2 dB). • A-weighted sound pressure level at loader crane control stations in accordance with ISO 11201: LpA = 95 dB (Uncertainty: KpA = 4 dB). Jonsered 1188S CE...
Overloading could result in damage to the crane or in the worst case, personal injury or death. NOTE The extra weight of the lifting accessories has to be added to the load. Thus, with lifting accessories the load you can lift is less heavy. Jonsered 1188S CE...
• If it is not possible to see the load and the entire working area clearly the crane operator is obliged to follow the instructions and signals given by a qualified person. • The country-specific regulations for crane operator signals are to be used. Jonsered 1188S CE...
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Stop all crane movements / Hold the load in position Raise the open hand, with the palm clearly visible, and arm at shoulder height. Keep the hand still. Emergency stop for all movements by the crane Raise the hands and the arms to an oblique angle. Jonsered 1188S CE...
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• Sideways movement outwards with both hands. Thumbs outwards. • Sideways movement inwards with both hands. Thumbs inwards. Turn in the direction indicated Indicate the direction with the hands. Open the tool Extend the arms at shoulder height, with the palms facing downwards. Jonsered 1188S CE...
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Lift the open tool a little Extend both arms at shoulder height, with the palms facing upwards. Make vertical movements with both arms outstretched. Keep the tool in position briefly Raise the hand drooping slightly, with the fist clenched. Jonsered 1188S CE...
• Slide the stabiliser extension, on both sides of the vehicle, out completely if possible. Then lower the stabiliser legs for support. • Never operate the stabiliser legs, while the crane has a load! Jonsered 1188S CE...
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WARNING • If a part of the crane comes in contact with an electricity line, you will be electrocuted! • Maintain the following minimum distances between crane overhead electricity lines, unless otherwise prescribed by national rules. Jonsered 1188S CE...
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Minimum distance to an insulated Minimum distance to an uninsulated conductor conductor <500 V 0.5 m 500-40000 V 1.5 m >40000 V 2.0 m Voltages are found: up to 500 V: to buildings 500-40000 V: trams, trains over 40000V: power transmission Jonsered 1188S CE...
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DANGER When you go into or out from the control station, use only handles and supports on the crane that were specifically made to help the operator to go into or out from the control station. Jonsered 1188S CE...
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• Use low force when placing the stabiliser legs on the ground. • Do not raise the vehicle with the stabiliser legs, if the crane is equipped with only two stabiliser legs! If you raise the vehicle with the stabiliser legs, this may damage the stabiliser legs. Jonsered 1188S CE...
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During operation, never stand below the boom system or load! • Do not slew the crane, nor lift the first boom, nor lift the second boom into their ends positions at full speed. This can damage the crane. Jonsered 1188S CE...
• Never try to adjust lifting accessories when you are working on the crane! After the lifting accessories have been fitted: 1. Check that the lifting accessories are securely fixed. 2. Only after this should you use your crane. Jonsered 1188S CE...
• After setting up: Check that the crane is properly locked! Dismounting the crane 1. Make sure that the ground where the crane will be parked is firm. 2. Fully extend and set the stabilisers to ground. Jonsered 1188S CE...
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Make sure the parked crane can not hit bridges, tunnels etc. • Pay attention to overhead power lines! Make sure that no part of the crane ever comes in contact with overhead power lines. For further instructions see vehicle's manual(s). Jonsered 1188S CE...
• If the crane is equipped with dump valves the oil is dumped directly to tank. 4.2. Components in the CE System • A: Cabin warning interface in the vehicle (CWI) • C: Crane column • D: Engine stopper [option] Interface (1) Jonsered 1188S CE...
On cranes with cabin the stop button is located on the cabins control panel. On cranes with high seat it is placed in front of the seat. Lamp indicator for supply voltage (2) • When the lamp is lit green the system is on. Lamp indicator for oil pressure (3) Jonsered 1188S CE...
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• If the crane has an error or the stop button is pressed the warning lamps will flash differently, see the table below. Situation Flash code 100% Error code Jonsered 1188S CE...
Four control levers and two foot pedals Five control levers and one foot pedal (4+2) (5+1) DANGER Take care not to put your foot on the pedals when taking place in the high seat. Unintentional crane movements can occur. Jonsered 1188S CE...
The cabin is equipped with two or four levers and two foot pedals. A: Slewing B: Grapple C: 2nd boom D: Rotator E: Extension F: 1st boom Two control levers and two foot pedals Four control levers and two foot pedals (2+2) (4+2) Jonsered 1188S CE...
Lock the upper wheel by turning it clockwise. Adjust the joysticks, Cabin Release the lower handle. Adjust the height of the joystick. Lock the lower handle. Release the upper lever. Adjust the angle of the joystick. Lock the upper lever. Jonsered 1188S CE...
The control system TimberTronics [option] 7. The control system TimberTronics [option] 7.1. The TimberTronics control system The TimberTronics control system is developed for Loglift and Jonsered. With the TimberTronics control system you can: • Monitor the crane’s operating data • Display error messages and operational warnings •...
Make your personal adjustments to achieve the best performance. Buttons (1) Arrow left (2) Enter/OK (3) Main menu (4) Arrow up (5) Arrow right (6) Arrow down (7) X (Shortcut to submenu) (8) Back (Shortcut to submenu- weighing) Jonsered 1188S CE...
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All fuctions can be adjusted from 50-100% From this menu It is possible jump to the submenus, press the button Use the button to return to the main menu. Jonsered 1188S CE...
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To adjust the stops , the ramp down, navigate to (3) and adjust the value with . A higher value gives smoother stops. Press to change direction. When the adjustment is complete, press to go back. Jonsered 1188S CE...
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. This can also be done from the main menu by pressing button twice. Weight – Load zone selection Select which load zones to be active with the arrow buttons . Confirm with the button Jonsered 1188S CE...
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Copy settings from another driver. Select a driver to copy from with the arrows and confirm with the button LEDs for indication of the system’s operational status All units in the TimberTronics system are equipped with two LEDs (1) to indicate operational status; Jonsered 1188S CE...
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When the GCU is connected, all levers on the main control valve will be locked and the crane is operated with reduced speed. (1) Stop button (2) Button to be pressed when using the crane operating buttons. Jonsered 1188S CE...
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The control system TimberTronics [option] NOTE To operate the crane with the controller, press and hold the button (2) at the same time, CAUTION Keep the remote control away from water. Store it inside the cabin when it is not used. Jonsered 1188S CE...
The control system Multidrive2 [option] 8. The control system Multidrive2 [option] 8.1. The control system Multidrive2 The MultiDrive2 control system is a control system used in Jonsered and Loglift cabin cranes. With the MultiDrive system you can: • Monitor the crane operating data •...
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With the Multidrive2 display unit the status of the crane can be monitored and the functionality can be adjusted. It is also possible to see error codes and save different driver DRIVER 1 profiles. Press MICRO button (3) and the text STAND BY will appear. STAND BY Jonsered 1188S CE...
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Press the CHANGE button (4) to change the value and confirm with the SET button (5). To return to the main menu, press the SET button (5) again. Jonsered 1188S CE...
Service Green light on: Time to service the crane. Red light on: A non-critical error detected in the system. Red light flashing: Critical error is stopping the crane. Diagnostic required. Red double flash: CAN error, crane stops. Jonsered 1188S CE...
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Red light blinking: Radio interference. Manual Green light on: Manual control. control Stabiliser Extra function for the stabiliser system. system Green light on: The function is ready to use. (if installed) Stop button To be pressed in dangerous situations. Jonsered 1188S CE...
- Rest of the hoses (LS line) and the electric cables 4. Adjust the crane at a suitable height by operating the stabilisers. 5. Reverse the vehcle against the console. 6. Attach the console cylinder lock and the chain. Jonsered 1188S CE...
WARNING All levers must be in neutral position. DANGER When you are operating the stabiliser extensions: Make sure that you have full view of the stabiliser extensions. Do not stand in front of hydraulically operated stabiliser extensions. Jonsered 1188S CE...
9.4. Extend stabiliser extensions and set stabiliser legs To ensure the full crane capacity, all the stabiliser extensions and legs must be fully extended and set to the ground. WARNING Take care not to lower the stabiliser leg to your foot. Jonsered 1188S CE...
1100R, 1300R, 1088S, 1188S, 1420S, 1250Z, 1400Z, 1500Z Separate stabiliser beam B5500 ET450 SY550 P (kN) P (kN) P (kN) 1620Z 2490S, 2850S, 2640Z NOTE Sign that shows the maximum force that the stabiliser legs can apply to the ground. Jonsered 1188S CE...
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2. Extend the stabiliser extension until the yellow mark is visible. If the stabiliser extensions are equipped with a separate lock, lock it with the handle (2). 3. Operate the stabiliser leg downwards until it is set to the ground. Jonsered 1188S CE...
• Ensure that the weight of the load and the vehicle does not rest solely on the stabiliser system. Adjust the stabiliser leg if necessary. • Do not load from in front of the vehicle: there is a risk of the vehicle tilting over! Jonsered 1188S CE...
10.3. Adjust the speed of each function for TimberTronic control system At start up, the system by default is set to full speed. To reduce the speed of each function, use an Allen key and a screwdriver to adjust the screws. Jonsered 1188S CE...
Do not stand behind the stabiliser leg. Do not touch the stabiliser leg either. 3. Raise the stabiliser leg slowly until the plate touches the bar on the “inside” of the stabiliser leg. 4. Continue raising the stabiliser leg carefully. It will now move backwards and perform a rotary movement. Jonsered 1188S CE...
11.2. Electric tiltable seat [option] To operate the seat up or down. Push and hold button (1) and operate the switch (2) at the same time. WARNING Do not stand in front of moving parts. They can cause injuries. Jonsered 1188S CE...
• During transportation, the crane must always be in its proper transport position, and the boom system must also be supported in lateral direction. Support against bunks. Support against separate support. Support the grapple against the bunks or use separate support. Jonsered 1188S CE...
• When the crane is installed on a detachable console at the rear of the vehicle, be especially cautious when uncoupling or recoupling the crane. At such times, nobody is allowed to be near the crane’s control position. • Ensure that the load is properly tied. Jonsered 1188S CE...
2. Park the carne on the ground, use ground plates if necessary. 3. Fully extend and set the stabilisers to the ground. 4. Rise the crane from the transport support. 5. Disconnect the hoses from the hose hook. Jonsered 1188S CE...
Operate the crane with the utmost care. This emergency operation is only allowed to operate the crane to parked/transport position. All other actions is strictly forbidden! The crane may only be taken back in use once the damage has been repaired by an Loglift Jonsered authorized service workshop. Jonsered 1188S CE...
• Never try to reinstall the crane. Only a HIAB Dealer may reinstall the crane. Before carrying out any welding on the vehicle 1. Disconnect all electric power to the crane. 2. Contact the manufacture of the vehicle. Jonsered 1188S CE...
If the crane is not be used for 1 month or longer: • Lubricate the crane thoroughly according to the instructions. • Park the crane in the transport position. Filters Replace the filter cartridge • after the first 50 hours operation • then after every 500 hours operation Jonsered 1188S CE...
• If necessary, top up. Add-on equipment • Check the cables, cable connections, the cable guides and the attachment points for the add-on equipment. • Maintain all add-on equipment, auxiliary equipment etc. according to the instructions supplied with it. Jonsered 1188S CE...
Hydraulic system • Bleed air from the hydraulic system. Air must be bled from the hydraulic system, if: ◦ the system has been under maintenance or repairs. ◦ the crane has not been used for a long time. Jonsered 1188S CE...
• Check lifting device. Make sure it can be driven up and down smoothly and safely. • Clean the cleaning rods. NOTE Do not grease them, use teflon based lubricants. 12.3.5. Monthly inspection and maintenance In addition to the daily and weekly inspection, carry out the following each month. Jonsered 1188S CE...
In the event of damage that presents a safety risk: • Do not use the crane. • Have the damage repaired immediately by a Loglift/Jonsered service workshop. Presence of load plates and notices • Check that the symbols near the levers for the main control valve and stabiliser control valve are in position.
• Check and adjust the vertical clearance of the extensions. You can adjust the clearance of the extensions (1 or 2 depending on crane type) by adding shims underneath the slide pads. Crane base • Change the oil in the crane base. Jonsered 1188S CE...
Use lithium based grease containing EP additives (consistencies 2 and 3 are recommended, depending on the climate). Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. NOTE Avoid grease with graphite or molybdenum-disulphide additives. Jonsered 1188S CE...
The upper column bearing must be lubricated while the crane is slewed. If one person lubricates the upper column bearing, while another is slewing the crane: Take care that the person lubricating the bearing does not come into contact or get crushed by the crane! Jonsered 1188S CE...
All ball joints must be lubricated monthly. Do not forget the ball joints on the spool ends. The image shows examples of the location of the ball joints. 12.4.4. Clean and grease the spring cups. 1. Open the spool spring cups, 2. Clean the springs 3. Fill with grease. Jonsered 1188S CE...
Raise the 2nd boom until it is level and keep the grapple near the ground. Extend the extensions. Slightly retract the extensions (2 to 5 cm) to loosen the top chain. Leave the 2nd boom in the air to avoid the top chain from tighten. Jonsered 1188S CE...
If needed, hit with a rubber mallet against the locking plate to ensure the right position of each sliding pad. 12.7.2. Tightening of screws and bolts in cabin Tighten the fastening nuts shown in images A and B. Jonsered 1188S CE...
3. If necessary, top up. 12.7.4. Change wiper blade 1. Unscrew the screw and remove the wiper blade (1). 2. Place the old wiper in a recycling bin (2). 3. Fasten the new wiper with the screw (3). Jonsered 1188S CE...
3. Replace with a new led 4. Reattach the button on the control panel (1) 12.7.6. Change the air filter 1. Open the service hatch on the cabin (1). 2. Remove the air filter (2). 3. Replace with a new filter. Jonsered 1188S CE...
Air in the hydraulic system can lead to faults and damage To bleed air from the hydraulic system, proceed as follows: Move each crane cylinder and each hydraulically operated piece of add-on equipment at least twice to its end positions (slowly). Jonsered 1188S CE...
Pay attention to the position of the handle. 10. Install the filter cartridge with attached filter housing. 11. Refit the cover. 12. Replace the breathing filter in the filler cap. 13. Switch on hydraulic system and check the filter for leakage. Jonsered 1188S CE...
10. Replace the filter cartridge with the new one and screw carefully. 11. Fully tighten the filter housing. Then, unscrew it 1/4- turn back. 12. Screw the oil drain plug. 13. Switch on hydraulic system and check the filter for leakage. Jonsered 1188S CE...
Use a container with sufficient capacity. 3. Change at the same time: - all filters 4. Refit the drain plug. NOTE Ensure the waste oil is disposed of safely and in accordance with local environmental regulations. Jonsered 1188S CE...
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The environmentally friendly oils recommended for Hiab products are ester based synthetic hydraulic fluids (synthetic ester). NOTE Vegetable oils do not meet Hiab’s requirements and must not be used. After filling the tank 1. Operate each crane function to its end positions. Jonsered 1188S CE...
Bearing assemblies Go to a HIAB service or pinion are workshop. damaged. Add-on equipment does not work Connectors not Reconnect the add-on properly. properly connected. equipment according to the instructions. Other defect. Go to a HIAB service workshop. Jonsered 1188S CE...
The truck’s engine stops when the 1. Check that the stop button has been released. hydraulic PTO is switched on, 2. Check the conections when the crane’s CE system 3. Go to a Hiab service workshop controls the engine stopper. Jonsered 1188S CE...
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2. Check that all the cables are undamaged is pressed while the hydraulic 3. Check that there are no faults in the truck’s PTO is on, when the crane’s CE connections. system controls the engine stopper. Jonsered 1188S CE...
Turn the switch (2) to adjust the speed of the fan. The fan is adjustable in four steps, off = 0 , slow=1, medium = 2 and fast =3. Stop diesel heater: Turn the switch (1) anticlockwise to turn off the heater. DANGER It is not allowed to use the power supply to turn off the heater. Jonsered 1188S CE...
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Flame extinguishes during Switch heater off and then on again operation Heater overheats Check that the hot air system is clear, allow the heater to cool, switch heat off briefly (min 2 seconds) and then on again Jonsered 1188S CE...
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Diesel heater [Option] Battery voltage too low Charge battery Switch heater off and then on again Heater produces black smoke Possible cause Repair action Combustion air and/or exhaust system blocked Repair action Jonsered 1188S CE...
14.1. Load plate table The Installer must fill in the valid meters (m) and kilos (kg) in this table, following instructions given in the Installation instructions manual. The enclosed Technical Data must be stored together with this Operator’s manual. Jonsered 1188S CE...
Energy waste can be utilized by incinerating it at a proper waste incineration plant • spiral wraps, manufactured from polyethene, plastic, bearings (cleaned of lubricants) used in the column, beam system etc, manufactured from polyamide plastic. Jonsered 1188S CE...
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Hazardous waste is delivered to a collection point for hazardous waste • oils: hydraulic oil, transmission oil from the slewing system • solid lubricants: greases from the joints and journal bearings • other waste containing oils and greases: hydraulic oil filters. Jonsered 1188S CE...
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