Table of Contents
Advertisement
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Franklin Fueling Systems GUARDIAN SPGC-220.
Summary of Contents for Franklin Fueling Systems GUARDIAN SPGC-220.
- Page 1 GUARDIAN SERIES SINGLE-PHASE CONTROLLER INSTALLATION GUIDE...
- Page 2 Copyright © 2021 Franklin Fueling Systems, LLC, Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Fueling Systems.
-
Page 3: Table Of Contents
Contents Introduction ............................1 Conventions used in this manual ....................1 Questions and concerns ........................1 Operating precautions ........................2 Specifications ..........................3 Product Description ........................3 Connections ..........................3 Location............................3 Placement ...........................3 Installation............................5 Installation instructions .........................5 Primary-Secondary/Alternating Circuit ..................6 Factory default switch settings ....................8 Switch definitions ........................8 Selectable features ........................9 Auto Restart Mode (SW1, Pole 8) ...................9 Fault Shutdown Mode (SW2, Pole 1) ..................9... - Page 4 Extended Run alarm ........................23 Relay Fault alarm ........................24 Wiring diagrams ..........................25 DEF-PMA150A Single-Phase 60 Hz wiring ................25 DEF-PMA150D Three-Phase 60 Hz wiring ................25 DEF-PMA150B Single-Phase 50 Hz wiring ................26 DEF-PMA150C Three-Phase 50 Hz wiring ................26 SPGC-220 Stand Alone wiring diagram ...................27 SPGC-220 Primary-Secondary wiring diagram ................28 SPGC-220 Alternating Circuit wiring diagram .................29 SPGC-220 Primary-Secondary/Alternating Circuit wiring diagram .........30...
-
Page 5: Introduction
Introduction This manual contains the procedure and other information for installing the Guardian Series Single-Phase Controller, model SPGC-220. Conventions used in this manual This manual includes safety precautions and other important information presented in the following format: NOTE: This provides helpful supplementary information. IMPORTANT: This provides instructions to avoid damaging hardware or a potential hazard to the environment, for example: fuel leakage from equipment that could harm the environment. -
Page 6: Operating Precautions
Operating precautions Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volatile liquids such as gasoline and diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry practices and the instructions in this manual. -
Page 7: Specifications
Specifications Product Description The Single Phase Guardian series Controller (model SPGC-220) is a submersible turbine pump controller intended for use with single phase, 200-250 volt, 50 or 60 hertz rated FE Petro or similar competitive petroleum pump motor assemblies. The SPGC-220 provides running and fault status of the attached pump motor assemblies when properly installed and calibrated per the instructions in this guide. - Page 8 Intentionally Blank...
-
Page 9: Installation
Installation Installation instructions Rotary Switch (Future) User Interface Display SW3 (Future) Silence/Calibrate Button Reset Button SW2 Option Select Switch RS485 Communication Terminals SW1 Option Select Switch (+ / A , G / GND , - / B) Incoming Dispenser Hook Terminals L1 & L2 Incoming Power Supply Terminals (120-240VAC, 50/60Hz, Single Phase) 200-250VAC, 50/60 Hz, Single Phase M1 & M2 to STP Grounding Terminals NOTE TO INSTALLER: When the installation is complete, make sure you leave this manual with the service station owner. -
Page 10: Primary-Secondary/Alternating Circuit
5. Connect the motor leads to M1 and M2, and connect the ground wire to the terminals as shown in the "SPGC-220 Stand Alone wiring diagram." 6. Connect the Dispenser Hook Signal to the terminals, 120-240 VAC Supply, and Return according to the "SPGC-220 Stand Alone wiring diagram"... - Page 11 4. Create a unique address for each controller by setting SW1, poles 1-5 according to the following table. Each controller must have its own unique address. Address Pole 1 Pole 2 Pole 3 Pole 4 Pole 5 Primary Secondary - 1 Secondary - 2 Secondary - 3 Secondary - 4...
-
Page 12: Factory Default Switch Settings
Factory default switch settings NOTE: The default factory setting is the Stand Alone configuration with all selectable features off: Fault Read out, Bypass, Auto Restart, Fault Shutdown, and Extended Run Disable. NOTE: If your SPGC-220 includes the SW3 option select switch, leave all poles in the OFF position. -
Page 13: Selectable Features
Selectable features Auto Restart Mode (SW1, Pole 8) When this mode is selected, with SW1 Pole 8 in the ON position, if the controller detects an empty tank/under load condition, it shuts down the pump and it attempts to start the pump when a hook signal is removed and reintroduced to the controller. -
Page 14: Calibration
Calibration NOTE: • During calibration, the display will alternate "CAL" and the kilowatts reading of the attached pump motor. • The SPGC-220 calibrates only when the STP has no abnormalities and a dispenser handle is turned on within 10 minutes of calibration starting. •... -
Page 15: Troubleshooting
Troubleshooting The SPGC-220 has a microprocessor that allows the unit to diagnose abnormal conditions and communicate them through an audible alarm and LEDs on the front panel. The following describes these indications: • When the display is lit, 200-250 VAC power is applied to the SPGC-220. •... -
Page 16: Selectable Features To Aid Troubleshooting
Selectable features to aid troubleshooting Fault Read Out Mode (SW1, Pole 6) To enable this mode, turn off power to the SPGC-220, and remove the console cover. Turn ON SW1 pole 6, reinstall the cover, and then turn on power to the SPGC-220 to see the fault readout. In this mode, the controller displays the last five abnormal conditions, starting with the most recent one. -
Page 17: Underload Error Alarm
Underload Error alarm Error code flashes: UL The Underload Error alarm indicates that the controller has detected that the motor power consumption (in watts) is below the acceptable range compared to the stored calibration value. This alarm is typically caused by dry running (due to a clogged intake) or improper calibration. Determine the fuel level in the storage tank. -
Page 18: Underload Error Alarm (Continued)
Underload Error alarm (continued) Deactivate the hook signal and Bypass Mode. Recallibrate the controller. Was the Contact FFS Tech callibration Support successful? Monitor for proper operation... -
Page 19: Incoming Voltage Alarm
Incoming Voltage alarm Error code flashes: LI or HI The Incoming Voltage alarms activate when the incoming voltage to the SPGC-220 (L1 and L2) is outside the acceptable range. (LI activates below 185V and HI activates above 260V.) SPGC-220 automatically resets when the incoming voltage returns to the acceptable range. (LI resets above 200V and HI resets below 245V.) Press and hold the Reset button until the display goes blank. -
Page 20: Incoming Voltage Alarm (Continued)
Incoming Voltage alarm (continued) Is the SCI connected to the ATG? Use the ATG Control Pumps menu to determine what the calibrated voltage of the SPGC-220 was. Does the voltage Recalibrate the equal the SPGC-220. measured voltage within 10VAC? Was the Monitor calibration for proper... -
Page 21: Overload Alarm
Overload alarm Error code flashes: OL or Lr The Overload (while running) and Locked Rotor (at startup) alarms indicate that the SPGC- 220 has detected that the motor power consumption (in watts) is above the acceptable range compared to the calibration value. The Overload (OL) and Locked Rotor (Lr) alarms are usually caused by a locked PMA rotor (due to debris or damage) or improper calibration. -
Page 22: Overload Alarm (Continued)
Overload alarm (continued) Remove the extractable. Remove the black plastic cap from the PMA end bell. Use an Allen wrench to manually spin the PMA rotor. Contact Does the motor FFS Tech spin freely? Support. Replace the PMA, and reinstall the extractable. Turn on power to the smart controller. -
Page 23: Open Circuit Alarm
Open Circuit alarm Error code flashes: OC The Open Circuit alarm activates when there is a hook signal and the SPGC-220 does not detect power consumption by the PMA (hook signal present without motor loading). This alarm is typically caused by a broken output connection (wiring and/or relay) or a PMA thermal overload due to a locked rotor event. -
Page 24: Open Circuit Alarm (Continued)
Open Circuit alarm (continued) Go to the STP junction box and remove the cover. Verify that the capacitor wiring is correct. (Refer to SB003 for a wiring diagram.) Use an ohmmeter to measure the resistance of the red wire to the black wire, the red wire to the orange wire, and the black wire to the orange wire. -
Page 25: Open Circuit Alarm (Continued)
Open Circuit alarm (continued) Verify the connections in the extractable Activate the circuit junction box and breaker. the condition of the male and female connectors. Correct or replace them as Activate the hook needed signal and monitor its operation. Seal all open STP junction boxes. -
Page 26: Uncalibrated Alarm
Uncalibrated alarm Error code flashes: unc SPGC-220s must be calibrated before they can be used. See "Calibration" in the "Installation" chapter of this manual for the calibration procedure. Was the calibration Go to the troubleshooting topic for successful? the code that is displayed. Monitor for proper operation. -
Page 27: Extended Run Alarm
Extended Run alarm Error code flashes: Er The Extended Run alarm indicates that the SPGC-220 has run for 60 consecutive minutes with no change in power consumption. Does the application Set the extended run require the STP to disable switch SW2 pole 5 run at constant flow to ON. -
Page 28: Relay Fault Alarm
Relay Fault alarm Error code flashes: rEL The Relay Fault alarm indicates the SPGC-220 is running the PMA without a proper hook signal. This alarm is typically caused by a smart controller relay contact failure. Press and hold the reset button until the error code lights dim. -
Page 29: Wiring Diagrams
Wiring diagrams DEF-PMA150A Single-Phase 60 Hz wiring SW1 (DEF MODE) SW2 (DEF MODE) NOTE: For DEF Mode, SW2, Pole 6 must be ON. 200-250VAC INCOMING SUPPLY NOTE: The lockout switch is not a substitute for properly locking out and tagging out the electrical circuit when you service this equipment. -
Page 30: Def-Pma150B Single-Phase 50 Hz Wiring
DEF-PMA150B Single-Phase 50 Hz wiring SW2 (DEF MODE) SW1 (DEF MODE) NOTE: For DEF Mode, SW2, Pole 6 must be ON. 200-250VAC INCOMING SUPPLY DEF-PMA 150B Single Phase 50Hz, 208-240 Volts NOTE: The lockout switch is not a substitute for properly locking out and tagging out the electrical circuit when you service this equipment. -
Page 31: Spgc-220 Stand Alone Wiring Diagram
SPGC-220 Stand Alone wiring diagram... -
Page 32: Spgc-220 Primary-Secondary Wiring Diagram
SPGC-220 Primary-Secondary wiring diagram... -
Page 33: Spgc-220 Alternating Circuit Wiring Diagram
SPGC-220 Alternating Circuit wiring diagram... -
Page 34: Spgc-220 Primary-Secondary/Alternating Circuit Wiring Diagram
SPGC-220 Primary-Secondary/Alternating Circuit wiring diagram... -
Page 35: Spgc-220 Replacement Parts
SPGC-220 replacement parts Upper (control, user input) board (Part# 225000932) Lower (power, relay) board (Part# 225005932) - Page 36 223987103 r3...
Need help?
Do you have a question about the GUARDIAN SPGC-220. and is the answer not in the manual?
Questions and answers
I have face UL error. Tank is almost full. Many time I reset it and recalibrate it but did not work. After submircibel pump start it shows UL error again and again.