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Summary of Contents for Nexen Air Champ TSE 1200
- Page 1 AIR CHAMP PRODUCTS Models TSE 1200 & TSE 1400 FORM NO. L-21089-C-0914...
- Page 2 In accordance with Nexen’s established policy of constant product improvement, the specifications contained in this manual are subject to change without notice. Technical data listed in this manual are based on the latest information available at the time of printing and are also subject to change without notice.
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Page 3: Table Of Contents
Table of Contents General Specifications -------------------------------------------------------------------------------------------------------------------------- 4 General Safety Precautions ------------------------------------------------------------------------------------------------------------------- 4 Installation ------------------------------------------------------------------------------------------------------------------------------------------- 5 Brake Guard Installation ------------------------------------------------------------------------------------------------------------------------ 6 Lubrication ------------------------------------------------------------------------------------------------------------------------------------------- 6 Air Connections ----------------------------------------------------------------------------------------------------------------------------------- 7 Operation -------------------------------------------------------------------------------------------------------------------------------------------- 7 Manual Disengagement ------------------------------------------------------------------------------------------------------------------------- 8 Maintenance ---------------------------------------------------------------------------------------------------------------------------------------- 8 Troubleshooting ------------------------------------------------------------------------------------------------------------------------------------ 9 Parts Replacement: Friction Facings ---------------------------------------------------------------------------------------------------------------------- 10 O-Ring Seals -------------------------------------------------------------------------------------------------------------------------- 11... -
Page 4: General Specifications
CAUTION WARNING Ensure proper guarding of the product is This product has possible pinch used. Nexen recommends the machine builder points. Care should be taken when design guarding in compliance with OSHA 29 interacting with this product. CFR 1910 “Occupational Safety and Health Hazards”. -
Page 5: Installation
INSTALLATION CAUTION Air Chamber Flange (Item 4) Do not flange mount TSE Brakes. Rear Piston Plate Bearing preload will result after bushing (Item 3) is installed and premature bearing failure will ensue. Piston and Piston 1. Before mounting, ensure Rear Piston Plate (Item 3) Plate move axially has adequate clearance to move freely (See Figure 1 to engage and... -
Page 6: Brake Guard Installation
NOTE Nexen pneumatically actuated devices require clean, pressure regulated air for maximum performance and life. All seals in Nexen pneumatically operated devices are lubricated for life, and do not require additional lubrication. However, some customers prefer to use an air line lubricator, which injects oil into the pressurized air, forcing an oil mist into the air chamber. -
Page 7: Air Connections
Class 4.4.3 quality. designed following ISO 4414 guidelines. NOTE For quick response, Nexen recommends a quick exhaust valve and short air lines between the Control Valves and Typical Brake Control Circuit the product. Align the air inlet ports to a down position... -
Page 8: Manual Disengagement
MANUAL DISENGAGEMENT 1. To manually release the TSE Brake, first the air pressure CAUTION supply must be removed. (See CAUTION) To avoid the possibility of an explosion, disconnect all air supply lines and valves 2. Remove the Flange Head Hex Screws (Item 16) from from the brake. -
Page 9: Troubleshooting
TROUBLESHOOTING u l i n i r y r t n i r t n I i t a g i l i t i o l l i t a . t r u l i r i a . -
Page 10: Parts Replacement
PARTS REPLACEMENT FRICTION FACINGS NOTE: Refer to Figure 6. Align holes in Friction Disc Hub (Item 1)with 1. Align the holes in the Friction Disc Hub (Item 1) with Machine Screws the Machine Screws (Item 14) holding the split Friction Facing (Item 5). -
Page 11: O-Ring Seals
O-Ring lubricant. FURTHER DISASSEMBLY IS NOT RECOMMENDED Due to complicated assembly and the large amount of spring force, Nexen recommends that all further disassembly or reassembly be completed by a factory professional. Units should be sent directly to the factory for repairs or service. -
Page 12: Replacement Parts List
REPLACEMENT PARTS LIST The item or balloon number for all Nexen products is used for part identification on all product parts lists, product price lists, unit assembly drawings, bills of materials, and instruction manuals. When ordering replacement parts, specify model designation, item number, part description, and quantity. Purchase replacement parts through your local Nexen Distributor. -
Page 13: Accessories
ACCESSORIES TABLE 6 Brake Guards Model Torque Pin Bracket Brake Guard TSE-1200 822515 822516 TSE-1400 822525 822526 FIGURE 9 Brake Guard FIGURE 10 Torque Pin Bracket FACING AND SEAL KITS Table 7 Product Numbers FORM NO. L-21089-C-0914... -
Page 14: Warranty
Buyer shall be obligated to pay or which Buyer may incur based upon, related to or arising out of its contracts with its customers or other third parties. In no event shall Nexen be liable for any amount of damages in excess of amounts paid by Buyer for Products or services as to which a breach of contract has been determined to exist.
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