Magnum Versymmetric OE-10 Installation, Operation & Maintenance Manual

Two post surface mounted lift

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Installation, Operation & Maintenance Manual
V
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:
Office 800-648-5438
IMPORTANT:
ersymmetric
Surface Mounted Lift
M
ODEL
10,000
2500
sales@challengerlifts.com
/
502-625-0700 Fax 502-587-1933
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Two Post
TM
OE-10
. C
LBS
APACITY
.
A
LBS
PER
RM
Web site:
www.challengerlifts.com

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Summary of Contents for Magnum Versymmetric OE-10

  • Page 1 Installation, Operation & Maintenance Manual ersymmetric Two Post Surface Mounted Lift OE-10 ODEL 10,000 APACITY 2500 200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT...
  • Page 2: Specifications

    Model OE-10 Installation, Operation and Maintenance ENERAL PECIFICATIONS See Figure 1 CL10 CL10-2 CL10-3 11’- 8” 13’- 8” 14’- 8” Column Height 11’- 2 1/2 ” 13’- 2 1/2” 14’- 2 1/2” Floor to Overhead Switch 74 5/8” Rise Height (Screw Pads Highest Position) 11’- 11”...
  • Page 3: Vertical Clearance

    Model OE-10 Installation, Operation and Maintenance Safety decals similar to those shown here are ERTICAL LEARANCE found on a properly installed lift. Be sure that all Check the height of the area where the lift is to safety decals have been correctly installed on the be installed.
  • Page 4 Model OE-10 Installation, Operation and Maintenance ECEIVING NSTALLATION The shipment should be thoroughly inspected as MPORTANT Always wear safety glasses while installing lift. soon as it is received. The signed bill of lading is OOLS MINIMUM REQUIRED acknowledgement by the carrier of receipt in a.
  • Page 5 Model OE-10 Installation, Operation and Maintenance 4) Install Power Column locking pawl and lock VERHEAD release clevis with 5/8” diameter x 1 1/2” lg 13) Before raising overhead into position install 4 shoulder bolt and 1/2”-13 nylon lock nut, each (2 per column) hex flange bolts and Fig.
  • Page 6 Model OE-10 Installation, Operation and Maintenance YNCHRONIZER ABLES PIVOT HOLE FOR 11'-6 1/2" PIVOT HOLE FOR 18) Attach one end of synchronizing cable to OVER ALL WIDTH 11'-11" OVER ALL WIDTH carriage. See Fig 7 for proper attachment. 19) Route cable over sheave in...
  • Page 7 Model OE-10 Installation, Operation and Maintenance 24) Thread 9/16-18 O-ring elbow ( in hardware box into power unit. Attach free end of power unit hose to elbow. See Fig 10b. CAUTION do not damage rubber O-ring. Fig 10b Power Unit Connection Fig 9a –...
  • Page 8: Arm Installation

    Model OE-10 Installation, Operation and Maintenance 28) Route opposite end of cable assembly up NSTALLATION Power Column and into column through 31) Lubricate the arm pin or carriage arm pin access slot in bottom of Column Extension. hole with “anti-seize” and install the arms. Following the path of the hydraulic line, route Insure that the arm restraint gears engage cable assembly across overhead clear of...
  • Page 9: Wiring Diagram

    Model OE-10 Installation, Operation and Maintenance Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram * After wiring has been completed, test operation of Power Unit & Overhead Limit Switch. While raising * After wiring has been completed, test operation of Power Unit & Overhead Limit Switch. While raising * After wiring has been completed, test operation of Power Unit &...
  • Page 10: Operation Procedure

    Model OE-10 Installation, Operation and Maintenance INAL DJUSTMENTS WNER MPLOYER ESPONSIBILITIES CONTINUED YNCHRONIZING ABLES This lift has been designed and constructed according to ANSI/ALI ALCTV-1998 standard. The standard 41) Raise lift and insure carriages lower into applies to lift manufactures, as well as to owners and same lock position.
  • Page 11: Lifting A Vehicle

    Model OE-10 Installation, Operation and Maintenance IFTING A EHICLE AINTENANCE 1) Insure that the lifting arms are parked, out to To avoid personal injury, permit only qualified full drive thru position. personnel to perform maintenance on this equipment. 2) Position the vehicle in the service bay so that the vehicle’s center of gravity is on a line The following maintenance points are suggested between the two columns, and so the vehicle...
  • Page 12: Parts Breakdown

    Model OE-10 Installation, Operation and Maintenance ARTS REAKDOWN Fig A. Column & Overhead ITEM # PART # QTY/LIFT DESCRIPTION A2010-P POWER COLUMN WELD A2010-I IDLER COLUMN WELD A2055-0 COLUMN EXTENSION WELD - CL10 A2055-2 COLUMN EXTENSION WELD - CL10-2 A2055-3 COLUMN EXTENSION WELD - CL10-3 A2060 OVERHEAD CHANNEL...
  • Page 13: Fig B. Lock

    Model OE-10 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig B. Lock FOR LIFTS EQUIPPED WITH FOR LIFTS EQUIPPED WITH FOR LIFTS EQUIPPED WITH FOR LIFTS EQUIPPED WITH DUAL PENDANT CONTROL DUAL PENDANT CONTROL DUAL PENDANT CONTROL DUAL PENDANT CONTROL REFER TO SEPERATE REFER TO SEPERATE REFER TO SEPERATE...
  • Page 14: Fig C. Hydraulics

    Model OE-10 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig C. Hydraulics ITEM # PART # QTY/LIFT DESCRIPTION A1201-17 POWER UNIT 1ph, 60 Hz, 208-230V A1203-17 POWER UNIT 3ph, 60 Hz, 208-230/460V 16138 CYLINDER (68" STROKE x 2" BORE) A2128 45 Degree ELBOW A2127-I IDLER HOSE...
  • Page 15 Model OE-10 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig D. Synchronizer ITEM # PART # QTY/LIFT DESCRIPTION A2115-0 SYNCHRONIZER CABLE - CL10 A2115-2 SYNCHRONIZER CABLE - CL10-2 A2115-3 SYNCHRONIZER CABLE - CL10-3 A2116 5/8-11NC HEX NUT A2117 5/8-11NC HEX JAM NUT A2118 CABLE SPACER (4 1/2"...
  • Page 16 Model OE-10 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig E. Carriage & Arms ITEM # PART # QTY/LIFT DESCRIPTION A2025 CARRIAGE WELD (LINE) B2026 CARRIAGE WELD (HOSE) 31023 SLIDE BLOCK A1078 ARM PIN WELD B2091 REAR FEMALE ARM WELD B1094-R10 MALE ARM WELD (REAR) B1104...
  • Page 17 Model OE-10 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig E. Carriage & Arms (continued) Arms with Flip-Up Adapters ITEM # PART # QTY/LIFT DESCRIPTION 16607M 7/16-14 HEX BOLT-MACHINED 16608 7/16-14 STEEL LOCK JAM NUT 16601 HIGH PAD 16602 LOW PAD 16603 PIN-2 PIECE FLIP UP A1094F-F...
  • Page 18 Model OE-10 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig F. Carriage & Arms (continued) 3-Stage Arms ITEM # PART # QTY/LIFT DESCRIPTION B2210-P FRONT FEMALE ARM WELD (POWER) B2210-I FRONT FEMALE ARM WELD (IDLER) B17252R FRONT INTERMEDIATE ARM WELD B2218 FRONT MALE ARM WELD B2220...

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