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Table of Contents
Summary of Contents for TW Gema EASY 1-MT
- Page 1 Operating Instructions and Spare parts list EASY 1-MT Powder Coating Equipment...
- Page 2 EASY 1-MT ELECTROSTATIC POWER MANUAL EQUIPMENT 14; 16; 18 EasyTronic control unit EasySelect Manual powder gun 13; 16; 17 EasyFlow Injector Wall fixing bracket Clamping element Powder suction tube Gun/Hose holder 10 Powder hose 13 Pneumatic hose with quick- release connection...
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Page 3: Table Of Contents
Ordering Spare parts ..........15 EASY 1-MT Powder Coating equipment ....... . 16... - Page 4 EASY 1-MT...
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Page 5: Directions For Use
9. The grounding of all conductive parts is to be checked at least once a week. 10. When cleaning the powder gun and when replacing nozzles the control unit must be switched off. EASY 1-MT... -
Page 6: Technical Data Of The Easy 1-Mt Powder Manual Coating Equipment
Max. Compressed air consumption Powder hose - ø 11 mm: Dimensions Width: 292 mm Depth: 482 mm Height: 550 mm Weight: 12 kg The Easy 1-MT Manual coating equipment can only be used with the IMPORTANT EasySelect Manual Powder Gun! EASY 1-MT... -
Page 7: About These Operating Instructions
The information about the functioning of the individual system compo- nents - EasyTronic powder gun control, EasySelect Manual powder gun or EasyFlow powder injector will be found in the respective accompa- nying documentation. EASY 1-MT... -
Page 8: Easy 1-Mt Electrostatic Powder Manual Equipment
EASY 1-MT ELECTROSTATIC POWDER MANUAL EQUIPMENT 1. FIELD OF APPLICATION The EASY 1-MT Electrostatic Powder Manual equipment with the EasySelect Manual powder gun is ideally suited for manual coating of objects in small series.The equipment was conceived principally to be fitted on an ITW Gema or a competitor‘s booth with its own powder... -
Page 9: Connection Instructions
9. Fit one end of the venting hose onto the venting tube (11) of the cover, and place the other end in the opening of the booth. Atmospheric pressure must be present in the powder hopper NOTICE during operation! 10. Connect the Mains cable to the socket - 2.1. EASY 1-MT... -
Page 10: Description Of Function
The functioning of the injector is described in the EasyFlow injector operating instructions. Main compressed air connection The arrows always show the direction of flow Figure 2 EASY 1-MT... -
Page 11: Easytronic Control Unit
When the equipment is first switched on the preselected factory settings displayed: 4.0 Nm Flat jet rinsing Complicated parts After switching the equipment off (also when the equipment is discon- nected from the Mains) the actual settings are retained. Figure 3 EASY 1-MT... -
Page 12: Preparation For Start Up
If all tests are positive, the control unit, and the powder gun are ready for operation. If one of the functions is not operating as expected, check this in the "Troubleshooting Guide", on pages 11 and 12. EASY 1-MT... -
Page 13: Daily Start Up
- Press the Key with the corresponding symbol . The LED of the corresponding Key illuminates. When using round jet nozzles with air rinsed deflector plates: - Press the Key with the corresponding symbol . The LED of the corresponding Key illuminates. (continued) EASY 1-MT... -
Page 14: C) Powder Coating
1. Remove the powder hose from the hose connection on the injector 2. Point the powder gun into the booth 3. Blow the hoses through manually with a compressed air gun 4. Replace the powder hose on the hose connection of the injector again. EASY 1-MT... -
Page 15: Colour Change
C) WHEN THE POWDER COATING EQUIPMENT IS NOT USED FOR A NUMBER OF DAYS: 1c Remove the Mains plug 2c Clean the coating equipment, see Point 1b 3c Turn off the main compressed air supply EASY 1-MT... -
Page 16: Cleaning
5. Clean the powder gun tube with the spiral brush supplied. 6. Blow the powder gun through with compressed air again. 7. Clean the powder hose. 8. Assemble the powder gun and reconnect. EASY 1-MT... -
Page 17: Troubleshooting Guide
- Control unit is not connected the unit spite of the control unit being to the Mains. switched on. In the equipment: Replace - Bulb burnt out. - Power pack defect Replace (continued) (continued) EASY 1-MT... - Page 18 - Valve in the injector clogged Replace - Valve not fitted Fit valve - Fluidizing does not function See above No conveying air: - Reduction valve defect Replace - Solenoid valve defect Replace - Electronic board defect Send in for possible repair EASY 1-MT...
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Page 19: Easy 1-Mt Pneumatic Diagram
EASY 1-MT PNEUMATIC DIAGRAM EASYTRONIC Supplementary air Conveying air Electrode rinsing air 3-10 l/min. Injector Fluidizing air (external) Powder hopper S1 = Rinsing air unit M1 = Motor throttle E1 = Input unit Figure 4 EASY 1-MT... -
Page 20: Wiring Diagram
WIRING DIAGRAM Figure 5 EASY 1-MT... -
Page 21: Spare Parts List
Type and serial number of your powder coating equipment Order number, quantity, and description of each spare part Example: Type EASY 1-MT, Serial No.: XXX XXX Order No.: 201 073, 5 pieces, Fine wire fuse When ordering cable and hose material the length required must be given. -
Page 22: Easy 1-Mt Powder Coating Equipment
EASY 1-MT POWDER COATING EQUIPMENT Quick-reference Operating Instructions 262714 EasyTronic Control Unit - complete 375900 EasySelect Manual Powder Gun – see separate Spare Parts List EasyFlow Injector – see separate Spare Parts List Wall fixing bracket 379360 Clamping element - ø 30 mm - complete... - Page 23 EASY 1-MT powder coating equipment 14; 16; 18 13; 16; 17 6; 19 7; 8 POWDER GUN CONTROL TYPE EasyTronic Input voltage: 85 – 264 V 47 – 440 Hz Input power: 65 VA Degree of protection: IP 54 Output:...
- Page 24 Documentation EASY 1-MT © Copyright 1999 ITW Gema AG, CH - 9015 St. Gall All technical products from ITW Gema AG are constantly being developed based on our continuing research and applications. The data found in this publication may therefore change at any time without prior notification.
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