TABLE OF CONTENTS MAINTENANCE OPERATION Page Page Page Page MAINTENANCE Front Suspension Important Precautions Pre-ride Inspection The Importance of maintenance Rear Suspension Consumer Information Starting the Engine Maintenance Safety Side Stand Parts Location Running - in Safety Precautions Riding MAJOR COMPONENTS Maintenance Schedule CLEANING (Information you need to operate this motorcycle)
(3)Fixing the accessories on handlebars or front life of your motorcycle. Proper running-in injury to the rider. to SKYTEAM owners. The addition of fork will result in unstable operation.This extra operation during this time will help ensure unsuitable accessories can lead to unsafe...
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BE EXTRA SAFETY CONSCIOUS ON WEAR A HELMET CHECKS BEFORE RIDING existing electrical system.Severe overloads may BAD WEATHER DAYS damage the wiring harness or create a dangerous Motorcycle safety equipment starts with a Review thoroughly the instructions in the "PRE- Riding on bad weather days, especially wet ones, situation due to the loss of electrical power during quality safety helmet.One of the most serious...
MODIFICATION PARTS LOCATION Modification of the motorcycle, or removal of original equipment may render the vehicle unsafe or illegal .Obey the local regulations for available equipment. Clutch lever Front brake lever Throttle grip Engine stop button Fuel fill cap...
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Choke lever Ignition switch Kick starter Fuel valve Side stand Footpad Rear brake pedal Gearshift pedal Footpad...
> (1)lower level mark (1)Brake fluid cap Brake fluid may cause irritation. Avoid contact be performed by your authorized SKYTEAM with skin or eyes. In case of contact, flush dealer. SKYTEAM dealer knows your (2)Max. fluid level mark thoroughly with water and call a doctor if your motorcycle best and is dedicated to your (3)Min.
CLUTCH 1.Pull back the rubber dust cover (2). NOTICE WARINING > Clutch adjustment may be required if the 2.Loosen the lock nut (3) and turn the adjuster The high pressure brake is used by disc brake When the new brake lining begins to be used, motorcycle stalls when shifting into gear or tends (4).
Turn clutch does not work correctly, see your the valve OFF whenever the motorcycle is not SKYTEAM dealer. in use. (1) Fuel valve With the fuel valve in the ON position, fuel will flow from the main fuel supply to the carburetor.
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To open the fuel fill cap(1), pull the breather tube the life of exhaust system components. consult your SKYTEAM dealer. Failure to do (2) from the rubber cover(3). Turn the fuel fill so is considered misuse, and damage caused by cap counterclockwise.
ENGINE OIL 5. Reinstall the oil filler cap/dipstick. Check for TIRES Air Pressure Engine Oil Level Check oil leaks. To safely operate your motorcycle, the tires must Properly inflated tires provide the best Check the engine oil level each day before NOTICE be the proper type and size, in good condition combination of handling, tread life, and riding...
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Always check air pressure when your tires are Inspection Tread Wear "cold." If you check air pressure when your tires Whenever you check the tire pressures, you Replace tires before tread depth at the center of are "warm"-even if your motorcycle has only should also examine the tire treads and sidewalls the tire reaches the following limit: been ridden for a few miles-the readings will be...
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Tube Repair and Replacement Tire Replacement The recommended tires for your motorcycle are: If a tube is punctured or damaged,you should The tires that came on your motorcycle were replace it as soon as possible. A tube that is designed to match the performance capabilities Front: 100/80-17 repaired may not have the same reliability as a of your motorcycle and provide the best...
INSTRUMENT PANEL ESSENTIAL INDIVIDUAL COMPONENTS NEUTRAL INDICATOR LIGHT(7) IGNITION SWITCH SPEEDOMETER(1) When the transmission is in neutral position, the The ignition switch (1) is used to prevent The speedometer indicates the driving speed in green neutral indicator light comes on. When the unauthorized use of the motorcycle.
LEFT HANDLEBAR RIGHT HANDLEBAR PASS SWITCH(1) Front Brake Lever(1) Press this switch to apply passing operarion. Grip the front break lever to break the front wheel. Nighttime riding light switch(2) EMERGENCY ENGINE STOP SWITCH(2) " ": When the engine is running, the head light, instrument light and tail light come on In case of emergency, move this switch to left to simultaneously.
OPERATION 1. Engine oil level-add engine oil if required. 9. Clutch-check operation, and adjust if PRE-RIDE INSPECTION Check for leaks. necessary. For your safety, it is very important to take a 2. Fuel level-fill fuel tank when necessary. Check 10. Spark plug and high tension terminal-check few moments before each ride to walk around for leaks.
STARTING THE ENGINE Preparation Starting Procedure 2. Keep the throttle fully closed. Always follow the proper starting procedure Before starting, insert the key and turn the To restart a warm engine, follow the procedure 3. Push the electric starter button or operate the described below.
High Air Temperature FLOODED ENGINE RUNNING-IN NOTICE ç ç F) or above If the engine fails to start after repeated attempts, Help assure your motorcycle's future reliability Extended use of the choke may impair piston 1. Do not use the choke. it may be flooded with excess fuel.
RIDING 3. Slowly release the clutch lever and at the same 5. Raise the pedal to shift to a higher gear and Do not downshift when traveling at a speed Review Motorcycle Safety before you ride. time gradually increase engine speed by opening depress the pedal to shift to a lower gear.
. R a p i d operation at low altitudes (below 1,200m, acceleration,braking or turning may cause loss 4,000feet). See your SKYTEAM dealer for this Important Safery Reminders: of control. For your safety,exercise extreme...
Careful pre ride involved in a crash, be sure your SKYTEAM 2 Use the side stand to support the motorcycle 3.Use an additional anti-theft device of good...
Wheel removal should normally be handled only you operate the engine. your motorcycle best and is fully equipped to by a SKYTEAM technician or other qualified Burns from hot parts. maintain and repair it. mechanic; instuctiongs are included in this Let the engine and exhaust system cool before manual only to assist in emergency service.
SKYTEAM by properly trained and equipped technicians. Your SKYTEAM dealer FUEL LINE meets all of these requirements. FUEL STRAINER SCREEN Should be serviced by your SKYTEAM dealer, unless the owner has the proper tools and service THROTTLE OPERATION data and is mechanically qualified. AIR CLEANER...
SERIAL NUMBERS The frame number(1) is stamped on the left side WHICHEVER REGULAR INITIAL The frame and engine serial numbers are required of the steering head. FREQUENCY COMES NAINT.INTERVAL MAINT. when registering your motorcycle.They may also The engine number(2) is stamped on the left side FIRST 1,000 2,000...
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AIR CLEANER 1.Wash the air cleaner in clean nonflammable ENGINGE OIL The air cleaner should be serviced at regular or high flash point solvent and let dry thoroughly. Refer to the Safety Precautions. intervals. Service more frequently when riding in unusually wet or dusty areas. Never use petrol or low flash point solvents for Engine Oil cleaning the air cleaner.A fire or explosion could...
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TRANSMISSION OIL (SHIFTING GEAR Remove the engine oil filler cap/dipstick Engine oil quality is the chief factor affecting see your SKYTEAM dealer as soon as possible OIL) then the drain cock to drain the oil fully. The engine service life. Change the engine oil as to verify proper assembly.
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SPARK PLUG 6.Check the spark plug gap(1)using a wire-type 7.Make sure the plug washer is in good condition. NOTICE Recommended plugs: feeler gauge. if adjustment is necessary,bend the 8.With the plug washer attached, thread the spark Never use a spark plug with an improper heat Standard:D8RC side electrode(2)carefully.
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Do not attempt to compensate for faults in other cable is kinked,chafed or improperly routed,it systems by adjusting idle speed.See your should be replaced and/or rerouted. SKYTEAM dealer for regularly scheduled 3.Lubricate the cable with a commercially carburetor adjustments. available cable lubricant to prevent premature wear and corrosion.
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(2) (3) to damage the engine cases If proper throttle free play cannot be achieved, Inspection: contact your SKYTEAM dealer. 1.Turn the engine off,place the motorcycle on (2)Adjuster (A)Decrease free play its side stand and shift the transmission into...
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If the depth of groove exceeds the limit,the chain determine whether the chain is worn beyond its damage. If the drive chain requires adjustment, the slider must be replaced.See your SKYTEAM service limit.Remove the drive chain and procedure is as follows; dealer.
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5.Pass the chain over the sprockets and join the adjusters(2) to an equal number of turns to see your SKYTEAM dealer as soon as possible When the drive chain becomes dirty, it should ends of the chain with the master link. For ease increase or decrease chain slack.
1.Raise the front wheel off the ground by placing 3.Check wheel rim runout. If runout is 62 n.m(6.3kgf.m, 46ibf.ft) a support block under the engine. noticeable, see your SKYTEAM dealer for Check front brake. 2.Remove the front axle (1). The front wheel can inspection.
If a torque wrench was not used for installation, (1) Axle nut see your SKYTEAM dealer as soon as possible (5) Plug (6) Slot to verify proper assembly. Improper assembly may lead to loss of braking capacity.
If any suspension components appear worn or 1.Swingarm bushings (1)should be checked by smoothly, with no oil leakage from the fork legs. damaged, consult your SKYTEAM dealer for pushing hard against the side of the rear wheel Damaged, binding, or leaking fork should be further inspection.
SIDE STAND CLEANING High pressure washer spray can damage certain Check the side stand spring for damage and loss Clean your motorcycle regularly to protect the parts of your motorcycle. If you use a high of tension,and the side stand assembly for surface finishes and inspect for damage, wear pressure washer, avoid spraying the following freedom of movement.
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Washing the motorcycle 6 . Te s t t h e b r a k e s b e f o r e r i d i n g t h e Finishing Touches 1.Rinse the motorcycle thoroughly with cool motorcycle.Several applications may be After washing your motorcycle,consider using water to remove loose dirt.
STORAGE GUIDE 4.Wash and dry the motorcycle.Wax all painted REMOVAL FROM STORAGE WARINING > Extended storage,such as for winter, requires that surfaces.Coat chrome with rust inhibiting oil. 1.Uncover and clean the motorcycle. Petrol is highly flammable and explosive, you you take certain steps to reduce the effects of 5.Lubricate the drive chain Change the engine oil if more than 4 months have can be burned or seriously injured when...
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25/21 22/20 publication. Due to improvements or other changes, there Final reduction 62/13 may be some discrepancies in this manual . SKYTEAM reserve the right to make changes at any time without notice.