Northern Tool NWB3000 Assembly & Operating Instructions

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NWB3000 WINCH

Assembly & Operating Instructions

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Page 1 NWB3000 WINCH Assembly & Operating Instructions...
Page 2 INTRODUCTION Congratulations on your purchase of winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. Failure to heed these instructions may result in personal injury and/or property damage.
Page 3: Getting To Know Your Winch
INCLUDED WITH YOUR WINCH DESCRIPTION QUANTITY 1. Winch Assembly with pulling strip 2. Power Cord/Switch Assembly (Sulpplied for prototype) 3. Control box 4. ATV Handlebar Switch 5．Mounting bolt kit GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety.
Page 4: Winch Assembly And Mounting
7. Control System: your winch is controled through a solenoid control box by press button of the ATV power switch. 8. Solenoid: Power from the vehicle battery flows through the weather sealed switch before being directed to the winch motor. WINCH ASSEMBLY AND MOUNTING Red Battery + Black Battery -...
Page 5: Safety Precautions
3. Check for proper drum rotation. Pull and turn the clutch knob to the “off” position (Free-spooling). Pull out some strip from the drum, and then turn the clutch knob to the “In” position to engage the gears. Press the cable out button on the power switch.
Page 6: General Tips For Safe Operation
GENERAL TIPS FOR SAFE OPERATION • The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable time with the engine off the battery may be drained and too weak to restart the engine •...
Page 7 j. Power in the wire rope guiding the wire under tension to draw up the slack in the wire. Once the wire is under tension stand well clear. Never step over the wire rope. k. Double check your anchors and make sure all connections are secure. l.
Page 8: Maintenance
MAINTENANCE Periodically check the tightness of mounting bolts and electrical connections. Remove all dirt or corrosion and always keep clean. Do not attempt to disassemble the gear box. Repairs should be done by the manufacturer or an authorized repair center. The gear box has been lubricated using a high temperature lithium grease and is sealed at the factory.
Page 9: Troubleshooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert Switch Assembly all the way into connected properly the connector. Motor does not -Loose battery cable -Tighten nuts on all cable connections. turn on connections -Defective Switch -Replace Switch Assembly. Assembly -Defective motor -Check for voltage at armature port with...
Page 10: Winch Assembly Drawing
WINCH ASSEMBLY DRAWING...
Page 11 WINCH PARTS LIST (NWB3000) Part # Description Remark NWB300001 Terminal Protector NWB300100 Motor Assembly NWB 300200 Gear-Box Assembly NWB 300002 Support Ring（Ⅰ） NWB 300300 Planetary Gear Assembly NWB 300400 Output Gear Ring Assembly NWB 300003 Drum Holder Plate NWB 300004 Spring Washerø4...
Page 12: Specification
SPECIFICATION Maximum line pulls: 600 lbs (2.67 kN) ; Gear reduction ratio: 153:1; Motor: Permanent magnet motor; 0.7hp/540 W (600 lbs) 0.4 hp / 300 W (DC 12V)（Max Output Power）; Overall dimensions: 10.6" (L) x 4.0" (W) x 5.0" (H) ; 268(L) mm X 102 (W) mm X 127 (H) mm ;...
Page 13: Warranty
WARRANTY Your Power Equipment winch has been manufactured and tested to the highest standards. Please ensure you read and understand the assembly and operating instructions before use. Failure to comply with these instructions or any improper use of the equipment will terminate the warranty. Please ensure you record the information below: Distributor Date of Purchase...