Semi-auto EXS-128 Operation & Maintenance Manual

Automatic strap machine

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EXS-128 AUTOMATIC STRAP MACHINE

OPERATION ＆ MAINTENANCE MANUAL

zakaz0897@gmail.com

+7(977) 478-08-97 Мазур Руслан

+7(926) 571-19-50 Мазур Руслан

Заказ Оборудования и запчастей

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Summary of Contents for Semi-auto EXS-128

Page 1 EXS-128 AUTOMATIC STRAP MACHINE OPERATION ＆ MAINTENANCE MANUAL zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 2 SAFETY INSTRUCTIONS Read these safety instructions before operating or servicing your strapping machine. 1. Before operating the machine, please fit over voltage and under voltage protection to the machine. 2. Wear eye or face, and hand protection. Do not wear loose clothing. 3.
Page 3: Table Of Contents
TABLE OF CONTENTS Assembly of arch and machine --------------------------------------------------3-7 Important safety information ------------------------------------------------------8 Chapter 1 Explanation and specification --------------------------------------9 Chapter 2 Safety instruction ------------------------------------------------------10 Chapter 3 Exterior machine -------------------------------------------------------11 Chapter 4 Switches -----------------------------------------------------------------12 Chapter 5 Preparation for operation --------------------------------------------13-15 Chapter 6 Operation ----------------------------------------------------------------16 Chapter 7 Stop Operation ---------------------------------------------------------16 Chapter 8 Shutting down ----------------------------------------------------------16 Chapter 9 Repair and maintenance ---------------------------------------------17...
Page 4: Assembly Of Arch And Machine
Assembly of arch 1. INSET THE ARCH INTO THE MACHINE BODY 2. LOCATE THE SCREWS OF BOTH SIDE, BUT DON’T TIGHTEN zakaz0897@gmail.com - 3 - +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 5 3. LOCATE THE SCREWS BELOW OF THE ARCH, BUT DON’T TIGHTEN 4. TIGHTEN THE SCREWS OF BOTH INSIDE OF ARCH zakaz0897@gmail.com - 4 - +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 6 5. ALIGN THE RIGHT & LEFT BANDWAY AND CORNER BANDWAY AND THEN TIGHTEN THE SCREWS 6. MOVE OUT THE 3 FIXED SCREWS ON THE ARCH zakaz0897@gmail.com - 5 - +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 7 7. CONFIRM THE ARCH AND MACHINE IS 90°，AND THEN TIGHTEN THE SCREWS 8. CONFIRM THE LEFT BANDWAY MOVE SMOOTH, IT SHOULD BE A GAP BETWEEN THE ADJUSTMENT BLOCK zakaz0897@gmail.com - 6 - +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ...
Page 8 9. CONFIRM THE PP STRAP FEED IN SMOOTH FROM RIGHT BANDWAY TO THE HEAD zakaz0897@gmail.com - 7 - +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 9: Important Safety Information
Important Safety Information Following safety instructions give warning for the operation of strapping machine. Read these safety instructions carefully before the operation of the machine. CAUTION Avoid placing hands or limbs in this area Operation (1) Floor Locking for your safely, to use Floor Locking is recommended. Turn the floor Locking Bolt1 until the bottom surface of it presses against Floor with which the machine is not moved even when the machine is pushed lightly.
Page 10: Chapter 1 Explanation And Specification
Chapter 1 Explanation and Specification Explanation This machine is a strapping machine which applies a strap to an object automatically. The following accessories are attached to the machine. 1-2 STANDARD ACCESSARIES *Optional accessories Foot Switch DESCRIPTION INSTRUCTION MANUL PARTS-LIST 1 VOLUME TOOLS 1 SET SWITCH KEY (4-09000-200)
Page 11: Chapter 2 Safety Instruction
Chapter 2 Safety instruction Electric shock may strike you if you touch the electric box ,transformer , Never touch the running belts, as motor or any electric parts while the it may catch you hurt power is not switch off. Heater become over 380℃...
Page 12: Chapter 3 Exterior Machine
Chapter 3 Exterior machine arch unit cabinet unit Sealer unit electrical unit pre-feed unit reel and break unit pool unit pp strap FIGURE 1: MAJOR COMPONENTS, CUTAWAY VIEW welding clamp holding gripper end holding gripper top cover entry guide guide cam (6) holding feed unit...
Page 13: Chapter 4 Switches
Chapter 4 Switches EMG. Stop Power Lamp Tension Dial Strap Feed / Back Switch Start Button Symbol Name Function The machine gets ON by press the switch and the power lamp is light. When the switch is pressed again, the machine gets OFF. Power Switch The switch has 2 roles: 1.
Page 14: Chapter 5 Preparation For Operation
Chapter 5 Preparation for Operation 5-1 Connecting Electric Power Power Switch Power lamp [Procedures] Step [1] Press the power switch to turn the power OFF Step [2] Insert the plug in the outlet. Warning: If the earth grounding wire is not connected an operator may get hurt due to electric shock. Step [3] Turn the power on by pressing the power switch.
Page 15 5-2 Setting Strap Coil Thrust Nut [Procedures] Step [1] Remove the thrust nut by turning it anti-clockwise and remove the reel plate (left). Remove the empty strap core. Step [2] Reel Plate (right) Fit a new strap coil in the reel plate (right). At this time, set the coil in such a way that the strap winding direction is clockwise.
Page 16 5-3 Thread of strap [Procedures] Step[1] Place the reel onto the rail and push the reel, until the reel shaft falls into the reel slot. Caution : When putting the reel onto the rail, set it in such a way that the strap end comes out up the reel. Step [2] Please install the P.P.
Page 17: Chapter 6 Operation
Chapter 6 Operation [Procedures] Step [1] Place the object on the center position of the sealing head. If the object is light, it needs to be held while it is strapped. Please do not hold the place where the strap is being put. Step [2] Depress the start button.
Page 18: Chapter 9 Repair And Maintenance
Chapter 9 Repair and maintenance (1) The maintenance of the machine shall be done only by people who has been authorized by distributor. (2) Before maintaining the machine, cut off all power sources. (3) Use appropriate tools and devices for maintenance and repair. (4) Repair and maintenance should be conducted only by well-trained service persons.
Page 19: Chapter 10 Adjustment
Chapter 10 Adjustment Warning: Before adjusting portion of the machine, cut the power first, and then make adjustment after receiving instructions 10-1 Adjustment of Heater Temperature Turn the heater temperature knob to the right to increase the temperature and turn left to reduce the temperature.
Page 20 feed/turned back smoothly, but also the strap will be distorted; If the length is too short, one packing circle can not be finished. 10-6 Reel Brake Adjustment Loosen the bolts(1) and move the brake belt(2) to adjust the brake belt stronger or weaker. When the strap becomes much loose on the strap coil, change the position to tighten it.
Page 21: Chapter 11 Trouble Shooting
Chapter 11 Trouble shooting ● Trouble for power supply ● Symptom (1) The power lamp does not blink by revolve the power switch on (2) The power is supplied, but the buzzer sounds and the machine does not work Symptom Causes Remedy A.
Page 22 ● Trouble with strap setting and feeding ● Symptom (1) Strap is not fed at all, after strap setting (2) Strap is fed temporarily, but rejected from the strap insertion inlet, after strap setting. (3) Strap is fed, only up to the midway of the arch, after one strapping. (4) Strap is not fed at all, after one strapping (5) Strap nipping occurs around the feed roller or reverse roller Symptom...
Page 23 ● Trouble with feed reversing and tensioning ● Symptom (1) Welding start, while the strap is pulled back not fully. (2) The strap is released abruptly and strapping is impossible. (3) Strap tension cannot increase, even when setting the tension knob to the large scale Symptom Causes Remedy...
Page 24 CAUTION Before plugging in, open the operating cover / table and take out the anti-rusty bag and the drier laid on the sealer unit. 255SA-20-AEN01-0611 zakaz0897@gmail.com - 23 - +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 25 128 AUTOMATIC STRAP MACHINE PARTS LIST MANUAL zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 26 Part List HOW TO FIND PARTS NUMBERS 1. Each "UNIT" is illustrated by a sparate figure. 2. From the illustration, check content. Find corresponding "Part NO." and "Part name" in the each following pages. 3.When ordering your repair parts,please state "Part NO" and ordering Q'TY clearly.
Page 27 PARTS LIST, FIGURE 1A-1 CABINET UNIT FPS-161-011 Q'TY PART NO. DESCRIPTION KA1112730A Cabinet (850mm) KA1112731A Cabinet (1250mm) 3E-01000-130 Front door (850mm) 3E-01000-160 Upper table(Front,850mm) 3E-01000-161 Upper table(Front,850mm,no nick) 3E-01012-162 Upper table(Front,1250mm) 3E-01012-163 Upper table(Front,1250mm,no nick) KA1112760A Upper table(Rear) KA1112761A Upper table(Rear,1250mm) 3E-01000-201 Supporting lump 200G12180...
Page 28 FIG.1A-1 CABINET UNIT zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 29 PARTS LIST, FIGURE 1B-1 CABINET UNIT FPS-161-011 Q'TY PART NO. DESCRIPTION KA11134200 Side door 3B-01000-190 Handle clip plate KA1112740A Side apron KA32003800 Table roller 297J0350112 Handle KA0400630 Door magnet option(4) 200F06012 Flat head cap screw,M6*12 option(16) 200M06012 Hex bolt with washer,M6*12 option(16) 200A06012 Socket head cap screw, M6*12...
Page 30 FIG.1B-1 CABINET UNIT 104 103 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 31 PARTS LIST, FIGURE 2-1 PRE-FEED UNIT FPS-161-021 Q'TY PART NO. description KA00012800 PRE-FEED UNIT 200-230V KA00012810 PRE-FEED UNIT 100-110V 3E-02010 POOL FEED WHEEL 3E-02000-110 Stable plate 3E-02000-120 Space 3B-02000-130 Space 3E-02000-140 Roller (upper) 3E-02000-160 Chute 3E-02000-170 Roller seat KA03073000 Handle screw KA11131900 Handle fixed plate 3E-02000-200...
Page 32 FIG.2-1 PRE-FEED UNIT zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 33 PARTS LIST, FIGURE 3-1 FEED UNIT(1) Q'TY PART NO. DESCRIPTION FPS-161-031 3E-03000 FEED UNIT(1) Feed and back roller unit 3E-03000-110 Feed Frame 3E-03000-120 Feed Frame cover 3E-03000-160 Pulley1,for 50Hz 3E-03000-160-60 Pulley1,for 60Hz 3E-03000-170 Pulley2 3E-03000-180 Pulley3,for 50Hz 3E-03000-180-60 Pulley3,for 60Hz 3E-03000-190 Feed roller shaft 3E-03000-201...
Page 34 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 35 PARTS LIST,FIGURE 4-1 FEED UNIT(2) Q'TY PART NO. DESCRIPTION FPS-161-041 3E-04000 FEED UNIT(2) 3E-04000-110 Tension shaft 3E-04000-120 Tension short lever 3E-04000-130 Spacer 3E-04000-140 Tension long lever 3E-04000-150 Connecting lever 5 3E-04000-160 Guide block 3E-04000-170 Supporting block 3E-04000-180 Fixed shaft 3E-04000-190 Driven gear 3E-04000-200 Guide block 1...
Page 36 refer sealer(1) unit refer feed unit(1) zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 37 PARTS LIST,FIGURE 5-1 SEALER(1) UNIT FPS-161-051 Q'TY PART NO. DESCRIPTION 3E-05010 HEATING ARM UNIT 3E-05020 SEPARATING ARM UNIT 3E-05030 SWING ARM UNIT 3E-05040 TENSION ARM UNIT 4B-01300-110 Main body block 3E-05000-120 Dexter supportor 3E-05000-130 Leftward supportor 3E-05000-140 Baffle plate KA03073200 Slide table KA03073100 Seperator...
Page 38 FIG.5-1 SEALER (1) UNIT 102-1 102-1 106 115 105 120 116 117 135 132 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 39 PARTS LIST,FIGURE 6-1 SEALER (2)UNIT FPS-161-061 Q'TY PART NO. DESCRIPTION 3E-06010 END GRIPPER UNIT 3E-06020 WELDING CLAMP UNIT 3E-06030 HOLDING GRIPPER UNIT 3E-06040 Cam Follower Assembly 3E-06000-110 Clevis 3E-06000-120 Cylinder Cover 3E-06000-130 Brake pulley KA11127500 Rotating plate 3E-06000-150 Bandway opener(L) 3E-06000-160 Cam shaft 3E-06000-170...
Page 40 117 119 (feed unit 1) (refer FIG.5 NO.26) zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 41 PARTS LIST, FIGURE 7-4 TRACK UNIT FPS-161-074 Q'TY PART NO. DESCRIPTION TRACK UNIT KA03069400 Band way (Up， 850MM) KA03069410 Band way (Up，1050MM) KA03069420 Band way (Up，1250MM) KA03069430 Band way (Up，1450MM) KA03069440 Band way (Up，1650MM) KA30019500 Band way (Corner) KA03069000 Band way (R&L， 600MM) KA03069010 Band way (R&L，...
Page 42 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 43 PARTS LIST, FIGURE 8A-1 ARCH UNIT Q'TY PART NO. DESCRIPTION FPS-161-081 ARCH UNIT KA03072000 Band way (R) stop plate KA03072100 Band way (L) stop plate 3E-08000-170 Bandway shaft KA03064000 Bandway seat 3E-08200-210 Underpin KA11113900 Brush fixed plate KA11114000 Brush fixed plate KA04011000 Brush 600 KA04010900...
Page 44 FIG.8A-1 ARCH UNIT zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 45 PARTS LIST, FIGURE 8B-1 ARCH UNIT Q'TY PART NO. DESCRIPTION FPS-161-081 KA11127700 Arch cover (Up,850*600) KA11127710 Arch cover (Up,850*800) KA11127720 Arch cover (Up,850*1000) KA11127730 Arch cover (Up,850*1200) KA11127740 Arch cover (Up,850*400) KA11130700 Arch cover (Up,1050*600) KA11130710 Arch cover (Up,1050*800) KA11130720 Arch cover (Up,1050*1000) KA11130730 Arch cover (Up,1050*1200)
Page 46 FIG.8B-1 ARCH UNIT zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 47 PARTS LIST, FIGURE 9-1 POOL UNIT Q'TY PART NO. DESCRIPTION FPS-161-091 3E-09000 Pool unit 3E-09000-110 Pool box cover 3E-09000-111 Pool box cover (400mm) 3E-09000-120 Collar 3E-09000-121 Collar (8&10mm) 3E-09000-130 Balance lever supportor 3E-09000-140 Bearing seat 3E-09000-150 Balance lever 3E-09000-151 Balance lever (400mm) 3E-09000-160 Limited block 3E-09000-170...
Page 48 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 49 PARTS LIST, FIGURE 10-1 REEL AND BRAKE UNIT FPS-161-101 Q'TY PART NO. DESCRIPTION KA11134000 Reel base 3B-11000-120 Limited roller 3B-11000-130 Brake lever frame 3B-11000-140 Brake tension holder 3B-11000-150 Brake arm 3B-11000-170 Brake belt tightener 3B-11000-190 Plastic roller 3B-11000-200 Roller frame 4-08200-141 Brake belt 3B-11000-220...
Page 50 P.P STRAP STAND OF CABINET zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 51 PARTS LIST, FIGURE 11-2 ELECTRICAL UNIT FPS-161-112 Q'TY PART NO. DESCRIPTION 3E-11000 ELECTRICAL option 3-12040 SAFETY SWITCH UNIT KA11134100 Cover KA11127200 Main operation plate 3E-11000-140 Operation plate 72820002 Smoke fan,UF120S2 120*120 220V 72820001 Smoke fan,UF120S1 120*120 110V 254A0215 Lable 71610002 Knob (RN-99F) 72820001-5 Fan cover FG-12 120*120...
Page 52 Fig.11-2 ELECTRICAL UNIT zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 53 PARTS LISTS, FIGURE 12-1 CONTROL BOX ASSEMBLY Q'TY PART NO. DESCRIPTION FPS-161-121 KA11127800 Control box KA11127900 Control box cover KA30002010 Connector nut PG-407 115N0630 Fuse seat,(Φ6.3*30) 115ASL-0630-02 Circuit Protector, 2A-6*30mm 220V 115ASL-0630-04 Circuit Protector, 2A-6*30mm 110V 115ASL-0630-03 Circuit Protector, 3A-6*30mm 220V 115ASL-0630-03 Circuit Protector, 3A-6*30mm...
Page 54 Fig.12-1 CONTROL BOX ASSEMBLY zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...
Page 55 Back sen CN6-1 CN5-2 CN6-2 CN5-3 or: 120W Main Motor: 120W 1:25 Feed & Back Motor: 120W EXS-128 20120702 V.00版 230V 8uF 110V 35uF 230V 8uF 110V 35uF 230V 8uF FILE:EXS-128-02-B 2012/MAY/31 PAGE 1 OF 1 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан...
Page 56 EXS-128 20120702 V.00版 zakaz0897@gmail.com +7(977) 478-08-97 Мазур Руслан +7(926) 571-19-50 Мазур Руслан Заказ Оборудования и запчастей...