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Loyal 1450 Instruction Manual

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Summary of Contents for Loyal 1450

  • Page 1 1 / 26...
  • Page 2 If you need further information, or any other help with this products, please contact: LOYAL Scaffolding Ltd. on +852 3488 3860 or email to sales@aluminium-scaffoldtowers.co.uk COMPLIANCES These instructions and the equipment described in accordance with:...

  • Page 3: Safety First

    Safety First SAFETY NOTES Check that all components are on site, undamaged and that they are functioning correctly – (refer to Checklist & Quantity Schedule). Damaged or incorrect components shall not be used. Before erecting the tower, check that the location for the mobile access tower does not present any hazards during erecting, dismantling, moving and safe working with respect to :- Ground conditions, and must be capable of supporting the weight of the structure.
  • Page 4 Safety First WIND SPEED SAFETY RULES Beware of high winds in exposed, gusty or medium breeze conditions. We recommend that in wind speeds over 20.0 km/h, cease working on the tower and do not attempt to move it. If the wind becomes a strong breeze, expected to reach 31.0 km/h, tie the tower to a rigid structure.

  • Page 5: Maintenance - Storage - Transport

    Safety First TIES This structure is designed to be self-supporting under the loading condition requirements of EN 1004-1:2020 and does not require tying in. Consideration should be given to potential wind conditions if the tower is left unattended. MAINTENANCE – STORAGE - TRANSPORT All components and their parts should be regularly inspected to identify damage, particularly to joints.
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  • Page 8 The total weight for the towers in the schedule is 950kg. Example 1: A 1450 tower built using 3T method with a 4.2m platform height and a platform length of 1.8m has a self weight of 157.4kg. 950.0kg － 157.4kg ＝...
  • Page 9 PLATFORMS LOADING On 1450 tower a platform may comprise of a single platform or two platforms placed side by side. The maximum safe working load (the combined weight of the users, tools and materials) that may be placed a platform is 275kg. This must be evenly distributed over either one deck or two decks placed side by side.
  • Page 10 Quantity Schedule 850 Single Width Towers LOYAL 850 Single Width Ladderspan to EN 1004-1:2020 : Available in 2 lengths – 1.8m and 2.5m Internal / External Use Working Height 3.2m 3.7m 4.2m 4.7m 5.2m 5.7m 6.2m 6.7m 7.2m 7.7m 8.2m 8.7m...
  • Page 11 275kg, evenly distributed over the deck. The quantities on page 10 will enable LOYAL towers to be built safely and therefore comply with the requirements of the Work at Height Regulations 2005. They include double guardrails to all platforms, and folding toeboard will need to be added if any levels are used as working platform and for storage of materials.
  • Page 12 3 Rung 1.2, 3.2, 5.2, 7.2, 9.2, 11.2 4 Rung TO DISMAMTLING A LOYAL LADDERSPAN TOWER Remove folding toeboard, and pass down the tower.  Unclip farthest end of braces and immediately go to protected trapdoor position on ladder to complete removal.

  • Page 13: Safety Checklist

    Safety Checklist Mobile Towers - 3T Method CHECKLIST Ensure all brace claws operate and lock correctly prior to erection Inspect components prior to erection Inspection tower prior to use Tower upright and level Castors locked and legs correctly adjusted Diagonal braces fitted Outriggers fitted as specified Platforms located and wind-locks on Folding Toeboard located...
  • Page 14 Refer to the Quantity Schedules for detail. The procedure illustrated shows 4.2m platform height tower starting with a 2 rung frame. It is recommended two persons are used to build LOYAL Towers. Above 4m height, it is essential that at least two persons used.
  • Page 15 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 1450 DOUBLE WIDTH TOWERS Position the ladder frame as shown below and fit the other end of the horizontal brace onto the vertical of the ladder frame just above the bottom rung. Fit a second horizontal brace to the other side of the frames, just above the bottom rungs and with the claws facing outwards to square the tower.
  • Page 16 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 1450 DOUBLE WIDTH TOWERS Fit a temporary fixed platform onto the lowest rungs of the ladder and span frames. Fit a trapdoor platform on the 4 rungs with the trapdoor next to the ladder frame. Ensure that the trapdoor is positioned with the hinges towards the outside of the tower.
  • Page 17 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 1450 DOUBLE WIDTH TOWERS Add 2 more diagonal braces, in opposing directions, between the 5 and 7 rungs of the tower assembly. If finishing at this height (4.2m platform height), position the fixed platform to the 8 rungs of the tower.
  • Page 18 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 1450 DOUBLE WIDTH TOWERS When building above a 4.2m platform height. 10. Continue to add additional frames (ladder and span), interlock clips, diagonal braces, trapdoor platforms and horizontal braces in the sequence detailed above. When the required height is reached, position the fixed platform followed by the trapdoor platform alongside.

  • Page 19: Dismantling Procedure

    Dismantling Procedure 12. To take down the tower reverse the building sequence. When removing guardrail braces, unlock the four claws furthest from the trapdoor and then return immediately to the protected position within the trapdoor. You may then unlock the claws at the other ends of the guardrails to remove them from the tower.
  • Page 20 Refer to the Quantity Schedules for detail. The procedure illustrated shows 4.2m platform height tower starting with a 2 rung frame. It is recommended two persons are used to build LOYAL Towers. Above 4m height, it is essential that at least two persons used.
  • Page 21 Assembly Procedure Mobile Towers – 850 3T Method ASSEMBLY FOR 850 TOWERS Position the ladder frame as shown below and fit the other end of the horizontal brace onto the vertical of the ladder frame just above the bottom rung. Fit a second horizontal brace to the other side of the frames, just above the bottom rungs and with the claws facing downwards to square the tower.
  • Page 22 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 850 SINGLE WIDTH TOWERS Fit outriggers (see notes on page 25). Fit a trapdoor platform on the 4 rungs with the trapdoor next to the ladder frame. Ensure that the trapdoor is positioned with the hinges towards the outside of the tower.
  • Page 23 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 850 SINGLE WIDTH TOWERS Add 2 more diagonal braces, in opposing directions, between the 5 and 7 rungs of the tower assembly. Position a trapdoor platform on the 8 rungs ensuring that the trapdoor is next to the ladder frame with the hinges towards the outside of the tower. Add a single diagonal brace between the 7 and 9 rungs of the tower assembly as shown below.
  • Page 24 Assembly Procedure Mobile Towers – 3T Method ASSEMBLY FOR 850 SINGLE WIDTH TOWERS When building above a 4.2m platform height. 10. Continue to add additional frames (ladder and span), interlock clips, diagonal braces, trapdoor platforms and horizontal braces in the sequence detailed above. When the required height is reached, position the trapdoor platform and fit a single diagonal brace as shown in step 7 and the horizontal braces as before.
  • Page 25 Dismantling Procedure 12. To take down the tower reverse the building sequence. When removing guardrail braces, unlock the four claws furthest from the trapdoor and then return immediately to the protected position within the trapdoor. You may then unlock the claws at the other ends of the guardrails to remove them from the tower Outriggers OUTRIGGERS...
  • Page 26 Notes : 26 / 26...

This manual is also suitable for:

850