Strongway 47036 Owner's Manual

Strongway 47036 Owner's Manual

12-ton benchtop shop press

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12-TON BENCHTOP SHOP PRESS
OWNER'S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before
operating. Failure to follow the safety rules and other basic safety precautions may result in
serious personal injury.
Item# 47036

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Summary of Contents for Strongway 47036

  • Page 1 12-TON BENCHTOP SHOP PRESS OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item# 47036...
  • Page 2: Intended Use

    Thank you very much for choosing a Strongway product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this Shop Press until they have read this manual and have developed a thorough understanding of how the Shop Press works. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
  • Page 4: Important Safety Considerations

    IMPORTANT SAFETY CONSIDERATIONS DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUR READING THIS MANUAL. To maintain the Shop Press and user safety, the responsibility of the owner is to read and follow these instructions. Inspect the service shop press for proper operation and function. Keep instructions readily available for equipment operators.
  • Page 5 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFETY INSTRUCTIONS AND WARNINGS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE OF WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE TO PROPERTY AND/OR SERIOUS PERSONAL INJURY. PLEASE KEEP THIS INSTRUCTION MANUAL SAFE FOR FUTURE USE. We’ve done all we can to assure this press offers the outmost in safety, but you have to do your part.
  • Page 6 ASSEMBLY All numbers in parenthesis () refer to the index number from the parts breakdown. 1. Attached the two base support sections (10) and lower cross member (11) using bolts (9), washers (14), lock washers (13) and nuts (12) 2. Put the press frame in an upright position, attach the upper crossbeam (1) to left and right posts (4) using bolts (3), washer (5), lock washer (6) and nuts (7).
  • Page 7 3. Before installing the jack press plate (22) attach the threaded eye bolt (21) with nut (19). 4. Insert the jack press plate (22) in an upright position so that the guide brackets will align with the press frames (4). Attach the return springs (2) with the upper crossbeam (1) and the jack press plate (22).
  • Page 8 6. Insert bed frame pins (8) into the holes on the posts. Then insert the joined press bed frame (15) into press frame and onto bed frame pins. 7. Verify that all bolts and screws have been tightened. 8. Insert the handle into the handle socket (40) and insert the extension adapter (17) into the jack press plate (22) for stroke length.
  • Page 9 9. Attach spring bracket (23) to left or right posts (4) using bolts (24) and nuts (25). 10. Place the bolster plates (16) on bed frame (15).
  • Page 10 SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE All numbers in parenthesis () refer to the index number from the parts breakdown. Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing. This step is to be completed without and weight on the jack.
  • Page 11 3. Turn release valve (50) counterclockwise to the open position one full turn and lower ram to the lowest position. 4. Carefully and slowly pinch oil fill plug (36) to release trapped air.
  • Page 12: Before Use

    5. Turn release valve (50) clockwise to the closed position and check for proper pump action. It may be necessary to perform the above step more than once to assume air is evacuated totally. 6. Jack is now ready for use. BEFORE USE 1.
  • Page 13 2. Place bolster plates (16) on press bed frame (15). 3. Place work piece on the bed frame or pressing block, using every precaution necessary to ensure safety and to prevent accidents. Position work piece in a manner which will not allow it to inadvertently fall from the bed frame or pressing block.
  • Page 14 4. With the notched (or stamped) end of jack handle (54), close the release valve (50) by turning it clockwise until it is firmly closed. 5. Insert jack handle into handle socket and pump until ram nears work piece. Align ram and work piece to ensure center-loading.
  • Page 15 7. When work is completed, stop pumping the handle. Stabilize the work piece in a manner which will not allow it to inadvertently fall from the bed frame once the load is removed, slowly turn the release valve counter-clockwise in small increments until ram is free from work piece. Once ram has fully retracted, remove workplace from bed frame.
  • Page 16: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use.
  • Page 17 TO ADD JACK OIL: The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80% full at all times for proper operation. To check the level and to fill remove oil filler plug. 1. Position the jack on level ground and lower the saddle. 2.
  • Page 18 TO REPLACE JACK OIL: 1. Position the jack on level ground and lower the saddle. 2. Open release valve by turning handle counter-clockwise (4 full turns). 3. Remove the oil fill plug. 4. Turn the jack on its side to drain old oil from the oil fill hole. Note: Dispose of hydraulic fluid in accordance with local regulations.
  • Page 19 5. Position the jack on level ground and keep saddle in the lowered position. 6. Fill the oil case until oil level is just beneath the lower rim. KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING. 7. Replace oil plug. 8.
  • Page 20: Troubleshooting

    LUBRICATION A periodic coating of light lubricating oil to pivot points will help to ensure that pump pistons move freely. NOTE: Never apply oil to the saddle. If saddle extension threads require lubrication; clean thread surfaces with a clean, dry cloth, then apply a drop of bearing grease to the threads. Distribute as evenly as possible along the threaded post.
  • Page 21: Assembly Diagram

    ASSEMBLY DIAGRAM...
  • Page 22: Assembly Parts List

    ASSEMBLY PARTS LIST Index # Part Number Description Qty. TY12010.1 Jack Ring/Header TY12010-02 Spring GB/T 5782 Nut Bolt M12X110 TY12010-01 Frame GB/T 97.1 Washer 12 GB/T 93 Lock Washer 12 GB/T6170 Nut M12 TY12003-03 Bed Frame Pin GB/T 5783 Nut Bolt M10X30 TY12003-04 Base Support TY12003.3...
  • Page 23 BOTTLE JACK ASSEMBLY DIAGRAM...
  • Page 24: Replacement Parts

    BOTTLE JACK PARTS LIST Index # Part Number Description Qty. Ball Φ6 GB308-84 Ball Φ6 GB308-84 QYL10-02 Bushing Piston Rod T91207(A)-06 Oil Reservoir T91207(A)-07 QYL 10-17 Piston QYL 10-18 Seal Ring GB3452.1-92 O-Ring 37.5X3.55G QYL10-12 Oil Washer T91208-16 Soleplate TF1201C-29 Oil Plug Screw T91207(A)-01...
  • Page 25 Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase.

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