Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for JohnsonFit HT5.0
- Page 1 HT5.0 SERVICE MANUAL...
-
Page 2: Table Of Contents
TABLE OF CONTENTS CHAPTER 1: Serial Number Location…………………………………………3 CHAPTER 2: Console Operation…………………………………………………4 CHAPTER 3: Troubleshooting & Maintenance…………………………………7 3.1 Common Product Questions……………………………………………7 3.2 Basic Troubleshooting……………………………………………………7 3.3 Maintenance………………………………………………………………9 CHAPTER 4: Part Replacement…………………………………………………10 4.1 Console Replacement……………………………………………………10 4.2 Crank Weldment Replacement…………………………………………10 4.3 Drive Belt Replacement …………………………………………………11 4.4 Main Axle Bearing Replacement ………………………………………12 4.5 Transmission Axle BearingReplacement ……………………………13... -
Page 3: Chapter 1: Serial Number Location
CHAPTER 1: Serial Number Location The serial number is located on the front base of the frame. -
Page 4: Chapter 2: Console Operation
CHAPTER 2: Console Operation... - Page 5 DISPLAY WINDOWS...
-
Page 8: Chapter 3: Troubleshooting & Maintenance
Chapter 3: Troubleshooting & Maintenance 3.1 COMMON PRODUCT QUESTIONS Are the sounds my equipment makes normal? Our equipment is some of the quietest available because they use belt drives and friction free magnetic resistance. We use the highest grade bearings and belts to minimize noise. However, because the resistance system itself is so quiet, you will occasionally hear other slight mechanical noises. - Page 9 The correct power cord is being used. Only use the power cord included or provided by your local dealer. The power cord is not pinched or damaged and is properly plugged into the outlet and the machine. Unplug the power cord, remove the console and check that all connections to the ...
-
Page 10: Maintenance
When you are breathing heavily during a workout. When your hands are constricted by wearing a ring. When your hands are dry or cold. Try to moisten your palms by rubbing them together to warm. Anyone with heavy arrhythmia. ... -
Page 11: Chapter 4: Part Replacement
Chapter 4: Part Replacement 4.1 CONSOLE REPLACEMENT Tools required: Screwdriver Steps: Unscrew the screws on the console mast with a screwdriver. (Figure 1) Pull out the console wire and unplug the connectors. (Figure 2) Replace with a new console and reverse the above steps to reassemble. Figure1 Figure 2 4.2 CRANK WELDMENT REPLACEMENT... -
Page 12: Drive Belt Replacement
Remove the bolt and nut securing the crank arm to the upper link arm with the 13# open spanner( Figure 5) Remove the axle cover (Figure 6) Remove the bolt securing the crank arm to the crank with the 13# open spanner( Figure 7) Slide the ends of the crank arm off the axle( Figure8) Remove the screws (2pcs) fixed on the crank cover with a screwdriver,Remove the... -
Page 13: Main Axle Bearing Replacement
4.4 MAIN AXLE BEARING REPLACEMENT Tools required: 32# open spanner; hammer Figure19 Steps: Figure20 Figure21 Figure22 Figure23 Remove the crank weldment as mentioned in 4.2 from step a to step h. Remove the chain cover as mentioned in 4.3from step a to step e. Remove the retaining nuts fixed on the crank axle with the 32# open spanner( Figure 19&... -
Page 14: Transmission Axle Bearingreplacement
4.5 TRANSMISSION AXLE BEARING REPLACEMENT Tools required: Shaft pullout device; 10mm socket key Figure23 Figure24 Steps: Figure25 Figure26 Figure27 Figure30 Figure28 Figure29 Figure31 Figure32 Figure33 Figure34... - Page 15 Remove the chain cover as mentioned in 4.3from step a to step e. Remove the transmission belt. (Figure 25) Use a bar to secure the flywheel to prevent rotation; remove the flywheel with the shaft pullout device and extended wrench(Figure 23&26) Using a 10mm socket key, remove the screws fixed on the fan wheel and remove the fan wheel (Figure24&27) Use a hammer to gently tap the transmission axle out of the frame.