Hydac DATA+BOX Operating Instruction
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Hydac DATA+BOX Operating Instruction

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DATA+ BOX
Operating Instruction
English (translation of original instructions)
Document No. : 4573319

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Summary of Contents for Hydac DATA+BOX

  • Page 1 DATA+ BOX Operating Instruction English (translation of original instructions) Document No. : 4573319...
  • Page 2 Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative The contact data of the Documentation Representative is: Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Date of printing: 8/26/2021 ©...

  • Page 3: Table Of Contents

    HYDAC FILTER SYSTEMS GMBH Table of Contents Table of Contents General ........................ 5 Target group of the manual ................ 5 Illustrations in the manual................ 6 1.2.1 Illustration on the title page .............. 6 1.2.2 Representation of requirements............ 7 1.2.3 Representation of procedural instructions ......... 7 1.2.4...
  • Page 4 Table of Contents HYDAC FILTER SYSTEMS GMBH 5.3.3 Contact assignment at USB connection .......... 29 5.3.4 Contact assignment at RS 485 connection........ 29 5.3.5 Contact assignment at ETH 0/ETH 1 connection ...... 29 Commissioning ..................... 30 5.4.1 Commissioning with a directly connected end device...... 31 5.4.2...

  • Page 5: General

    HYDAC FILTER SYSTEMS GMBH General | 1 1 General Before you use this product for the first time, read this manual at least up to the chapter "Operation". If you would like to carry out maintenance or troubleshooting, you can find the proce- dure in the respective chapters.

  • Page 6: Illustrations In The Manual

    1 | General HYDAC FILTER SYSTEMS GMBH 1.2 Illustrations in the manual You will find illustrations in this manual. You can find details re- garding these in the following chapters. 1.2.1 Illustration on the title page You will find the following information on the title page of this...

  • Page 7: Representation Of Requirements

    HYDAC FILTER SYSTEMS GMBH General | 1 Please note that you can directly access information through the directories. However, this does not release you from the obligation to read this manual fully before commissioning. The document no. with the index (4) is meant for identifying and reordering the manual.

  • Page 8: Representation Of Intermediate Results/Results

    1 | General HYDAC FILTER SYSTEMS GMBH Procedural instructions with a random sequence Procedural instructions that have a random sequence are listed as bullet points (-). An example of a procedural instruction with a random se- quence: – Clean the display.

  • Page 9: Supplementary Symbols

    HYDAC FILTER SYSTEMS GMBH General | 1 1.2.5 Supplementary symbols You will find the following symbols in the manual as additional details: u ## Cross reference to a page / a chapter / a section or another document. Glossary Terms in grey are explained in detail in the glos- sary, a chapter at the end of the manual.

  • Page 10: Signal Words And Their Meaning In The General Safety Information

    1 | General HYDAC FILTER SYSTEMS GMBH 1.2.7 Signal words and their meaning in the general safety information In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

  • Page 11: Exclusion Of Liability / Warranty

    HYDAC FILTER SYSTEMS GMBH General | 1 1.3 Exclusion of liability / warranty For the warranty provided by us, please refer to our terms of delivery. They are made available to you at the conclusion of the contract at the latest. In addition, you will find these under www.hydac.com ->...

  • Page 12: Safety

    2 | Safety HYDAC FILTER SYSTEMS GMBH 2 Safety The product is designed as safe. In spite of that, there is dan- ger in some actions that can only be avoided by using the right procedures. These correct procedures and points, which must be followed, are described in this manual.
  • Page 13 HYDAC FILTER SYSTEMS GMBH Safety | 2 Signs used for the required specialist personnel These symbols show the required training/knowledge for in- stallation work and/or maintenance work. Specialist personnel / operators Such persons have had the corresponding specialist training and several years' work experience. They...

  • Page 14: Performance Overview

    The DATA+ BOX is designed for operation with embedded Linux operating systems. HYDAC Filter Systems GmbH an op- erating system, installed as a standard and the in-house Con- dition-Monitoring-Software CMX.

  • Page 15: Fig. 2 Checking The Scope Of Delivery

    HYDAC FILTER SYSTEMS GMBH Performance overview | 3 Qty. Designation DATA+ BOX Operating instructions (this document) Tab. 2: Checking the Scope of Delivery Fig. 2: Checking the Scope of Delivery BA DATA+ BOX 4573319 en-us web 15 / 64...

  • Page 16: Intended Use

    Use the DATA+ BOX only for the application described in the following. – Edge device, main purpose use with Ubuntu Linux operating system and HYDAC CMX software for the purpose of stationary machine monitoring (condition monitoring) and/or process monitoring through the connection of sensors or input/output modules with sensors connected to them.

  • Page 17: Technical Data

    HYDAC FILTER SYSTEMS GMBH Performance overview | 3 3.4 Technical data If you are aware of the technical data of the product, you will be able to use it optimally. This section contains the technical details for the product: USB interface USB 2.0 Hi-Speed, up to 480...

  • Page 18: Tab. 4 Electrical Data

    3 | Performance overview HYDAC FILTER SYSTEMS GMBH CAN interface Socket, M12x1, a coded, 5- pole LAN interface Socket, M12x1, 4-pole, d- coded (acc. to IEC61076-2-101) Tab. 4: Electrical data Memory 8 GB eMMC memory, can be expanded via µSD card Permissible ambient tempera- -20 … 70°C...

  • Page 19: Decoding The Model Code Label

    HYDAC FILTER SYSTEMS GMBH Performance overview | 3 3.5 Decoding the model code label For identification details of the DATA+ BOX see the name plate. Always mention the part no. and the serial no. when con- tacting HYDAC. Fig. 3: Decoding the name plate...

  • Page 20: Fig. 4 Model Code

    3 | Performance overview HYDAC FILTER SYSTEMS GMBH DATA+ BOX - 32 - M /- 000 Product series DATA+ Housing = Aluminum housing, protection class IP65 Accumulator volume 016 = 16 Gigabytes 032 = 32 Gigabytes 064 = 64 Gigabytes...

  • Page 21: Dimensions

    HYDAC FILTER SYSTEMS GMBH Performance overview | 3 3.6 Dimensions The DATA+ BOX has the following dimensions. 172 mm Fig. 5: Dimensions BA DATA+ BOX 4573319 en-us web 21 / 64...

  • Page 22: Function Description

    Data obtained in this way can then be forwarded to higher-level systems such as cloud solutions. Standard industry interfaces are implemented. In conjunction with the DATA+ BOX with the HYDAC CMX software, the data can be collected and evaluated via the following bus protocols and software interfaces: ®...

  • Page 23: Connection Overview

    HYDAC FILTER SYSTEMS GMBH Performance overview | 3 3.8 Connection overview The DATA+ BOX has the following connections and display LEDs: Fig. 6: Connection overview POWER Supply voltage CAN interface (e.g. for CANopen) BA DATA+ BOX 4573319 en-us web 23 / 64...
  • Page 24 3 | Performance overview HYDAC FILTER SYSTEMS GMBH USB port RS 485 RS 485 interface (e.g. for Mod- ®  RTU) ETH 0 Ethernet LAN connection ETH 1 Ethernet LAN connection LED POWER Operation indicator LED STATUS Status display, RGB LED 24 / 64 BA DATA+ BOX 4573319 en-us web...

  • Page 25: Transportation / Storage

    HYDAC FILTER SYSTEMS GMBH Transportation / Storage | 4 4 Transportation / Storage Please transport the DATA+ BOX packed in the packaging supplied. Store the DATA+ BOX in a clean, dry place, in the original packing, if possible. Observe the storage conditions given in Chapter Technical data [} 17].

  • Page 26: Mounting/Installing

    5 | Mounting/Installing HYDAC FILTER SYSTEMS GMBH 5 Mounting/Installing This chapter provides instructions on assembly, installation and commissioning. 5.1 Installing with installation clamp (accessory) The installation clamp is placed around the DATA+ BOX and then tightened with the hexagon nuts.

  • Page 27: Installing With Wall Holder (Accessory)

    HYDAC FILTER SYSTEMS GMBH Mounting/Installing | 5 5.2 Installing with wall holder (accessory) To install the fastening straps, the corresponding housing screws must be loosened. The straps are then refastened with the screws. Fig. 8: Installing with wall holder The wall holder can be found in chapter Finding accessories [} 45].

  • Page 28: Contact Assignment At Power Connection

    5 | Mounting/Installing HYDAC FILTER SYSTEMS GMBH Observe the max. permissible cable lengths for the transmis- sion of supply voltage and/or for data transmission. Data transmission can be achieved over longer cables by the use of a shielded connection or connection cable.

  • Page 29: Contact Assignment At Usb Connection

    HYDAC FILTER SYSTEMS GMBH Mounting/Installing | 5 5.3.3 Contact assignment at USB connection The USB connection socket has the following assignment. PIN Signal Description Color code Standard USB-A/ USB-B USB Vcc USB VBUS +5.0 V USB_DN Differential data pair White USB_DP...

  • Page 30: Commissioning

    5 | Mounting/Installing HYDAC FILTER SYSTEMS GMBH Signal Description ETH TX+ Ethernet port for data transmission + ETH RX+ Ethernet port for receiving data + ETH TX- Ethernet port for data transmission - ETH RX- Ethernet port for receiving data - Shield Shield Shield Tab. 11: ETH 0/ETH 1 contact assignment...

  • Page 31: Commissioning With A Directly Connected End Device

    HYDAC FILTER SYSTEMS GMBH Mounting/Installing | 5 5.4.1 Commissioning with a directly connected end device In the case of several DHCP servers, there are connectivity problems in the network. The setting up of the DATA+ BOX is then not possible.

  • Page 32: Fig. 9 Browser Safety Warning (Example: Mozillafirefox)

    5 | Mounting/Installing HYDAC FILTER SYSTEMS GMBH Fig. 9: Browser safety warning (example: MozillaFirefox) 6. The login screen is then displayed. Here, enter: User name: admin (default) Password: admin (default) Then/after a short time change the password in your profile. Fig. 10: Login screen 7.
  • Page 33 HYDAC FILTER SYSTEMS GMBH Mounting/Installing | 5 Fig. 11: Station overview 8. Downloads is where you can find other documents and pre-fabricated elements for use in the software. O The login has been successfully completed. BA DATA+ BOX 4573319 en-us web...

  • Page 34: Commissioning With Fixed Ip Address

    5 | Mounting/Installing HYDAC FILTER SYSTEMS GMBH 5.4.2 Commissioning with fixed IP address Connect the DATA+ BOX with the connection ETH 1 diretly to an Ethernet interface of the end device or your nework. The IP address range of the DATA+ BOX is 192.168.3.xxx and the Ethernet interface of the end device must have a fixed IPv4 address, which lies within this IP address range e.g.

  • Page 35: Fig. 10 Login Screen

    HYDAC FILTER SYSTEMS GMBH Mounting/Installing | 5 5. The login screen is then displayed. Here, enter: User name: admin (default) Password: admin (default) Then/after a short time change the password in your profile. Fig. 13: Login screen 6. Once you ave logged in successfully, you are taken to the station overview.

  • Page 36: Factory Setting

    6 | Factory setting HYDAC FILTER SYSTEMS GMBH 6 Factory setting The DATA+ BOX is supplied with the following default settings. IP address through DHCP server Sub-network through DHCP server Tab. 12: ETH 0 factory setting IP address 192.168.3.11 Sub-network 255.255.255.0 Tab. 13: ETH 1 factory setting...

  • Page 37: Operation

    HYDAC FILTER SYSTEMS GMBH Operation | 7 7 Operation For operation, connect the DATA+ BOX to the respective sen- sors and the supply voltage. The status LED is a RGB-LED, which you can actuate for dif- ferent studies with colors of your choice via the CMX software.

  • Page 38: Fig. 16 Example: Data+ Box And Can Bus

    7 | Operation HYDAC FILTER SYSTEMS GMBH ZBE 65 Fig. 16: Example: DATA+ BOX and CAN Bus End device or network I/O module M8x1 RJ45 ZBE 91 Fig. 17: Example 1: DATA+ BOX and Ethernet 38 / 64 BA DATA+ BOX 4573319 en-us web...

  • Page 39: Fig. 18 Example 2: Data+ Box And Ethernet

    Adapterleitung ZBE84 verwenden. with 24 V DC, Pin 3 + 4 Ground (GND). This means that in case it must be adapted. NOTICE! Do not connect HYDAC Interfaces/module di- rectly, to do that, always use the adapter cable ZBE84. BA DATA+ BOX 4573319 en-us web...

  • Page 40: Fig. 20 Example: Data+ Box And I/O_Module 24 V Dc

    7 | Operation HYDAC FILTER SYSTEMS GMBH End device DATA+ BOX CSI-C-11 or network M12x1 M12x1 RJ45 Fig. 20: Example: DATA+ BOX and I/O_module 24 V DC Fig. 21: Example: DATA+ BOX 1 40 / 64 BA DATA+ BOX 4573319 en-us web...

  • Page 41: Fig. 22 Example: Data+ Box 2

    HYDAC FILTER SYSTEMS GMBH Operation | 7 Fig. 22: Example: DATA+ BOX 2 BA DATA+ BOX 4573319 en-us web 41 / 64...

  • Page 42: Troubleshooting

    8 | Troubleshooting HYDAC FILTER SYSTEMS GMBH 8 Troubleshooting The following errors may arise when commissioning or operat- ing the unit. Error Cause Remedy The DATA+ BOX Supply voltage in- Check the supply does not start. correct or not voltage. present.

  • Page 43: Maintenance

    HYDAC FILTER SYSTEMS GMBH Maintenance | 9 9 Maintenance The DATA+ BOX is maintenance-free. BA DATA+ BOX 4573319 en-us web 43 / 64...

  • Page 44: Disposal/Recycling

    10 | Disposal/Recycling HYDAC FILTER SYSTEMS GMBH 10 Disposal/Recycling Dismount and recycle the product that cannot be used any more, not as a whole unit, but in individual parts and according to the kind of the materials. After dismantling and separating all the parts by sorting them correctly, dispose of the product in an environmentally friendly manner.

  • Page 45: A Appendix

    HYDAC FILTER SYSTEMS GMBH Appendix | A A Appendix This Appendix contains additional information on the product. A.1 Finding accessories The following accessories are available. Part no. Description 4427512 Clamp 6249729 Wall mount Tab. 16: Accessories A.1.1 Dust cap Fig. 23: Dust cap Part no.

  • Page 46: Connection Cable, Bushing <-> Open Cable End

    A | Appendix HYDAC FILTER SYSTEMS GMBH Fig. 25: ZBE08 - 5-pin socket, angled with a screw clamp Part no. Designation 6006786 5-pin socket, angled with a screw clamp ZBE08 Fig. 26: ZBE0P - 8-pin socket, angled with a screw clamp Part no.

  • Page 47: Connection Cable, Socket <-> Open Cable End, Shielded

    HYDAC FILTER SYSTEMS GMBH Appendix | A Fig. 29: ZBE08 - Connection cable, socket, angled, 5-pin <-> open ca- ble end Part no. Designation 6242152 Connection cable, socket, angled, 5- ZBE08-005 pin <-> open cable end, length 0.5 m 6006792 Connection cable, socket, angled, 5- ZBE08-02 pin <->...
  • Page 48 A | Appendix HYDAC FILTER SYSTEMS GMBH Part no. Designation 3527626 Connection cable, shielded, socket, ZBE47S-05 5-pin <-> open cable end, length 5 m 3527627 Connection cable, shielded, socket, ZBE47S-10 5-pin <-> open cable end, length 10 4033085 Connection cable, shielded, socket, ZBE47S-15 5-pin <->...
  • Page 49 HYDAC FILTER SYSTEMS GMBH Appendix | A Part no. Designation 3281220 Connection cable, shielded, 8-pin ZBE42S-02 socket <-> open cable end, length 2 3281239 Connection cable, shielded, 8-pin ZBE42S-05 socket <-> open cable end, length 5 3449681 Connection cable, shielded, 8-pin ZBE42S-10 socket <->...

  • Page 50: Connection Cable, Socket <-> Open Cable End, Shielded

    A | Appendix HYDAC FILTER SYSTEMS GMBH A.1.5 Connection cable, socket <-> open cable end, shielded Here, you will find shielded connection cables with open cable end for connecting sensors, interfaces etc. Fig. 34: ZBE48S-xx - Connection cable, shielded, plug, 8-pin <-> open cable end Part no.

  • Page 51: Cable Coding

    HYDAC FILTER SYSTEMS GMBH Appendix | A A.1.6 Cable coding The color coding of the connection cable is as follows. brown brown white white blue blue black black grey grey Socket Plug Fig. 35: Cable coding, socket-plug, 5-pin brown brown white...
  • Page 52 A | Appendix HYDAC FILTER SYSTEMS GMBH 1 white 1 white brown brown green green yellow yellow grey grey pink pink blue blue Shield Shield Socket Plug Fig. 38: Cable coding, socket-plug, 8-pin, shielded 52 / 64 BA DATA+ BOX 4573319 en-us web...

  • Page 53: Connection Cable, Socket <-> Plug

    HYDAC FILTER SYSTEMS GMBH Appendix | A A.1.7 Connection cable, socket <-> plug Here, you will find connection cables for connecting sensors, interfaces etc. Observe the max. permissible cable lengths for the transmis- sion of supply voltage and/or for data transmission.

  • Page 54: Connection Cable, Socket <-> Rj45

    Hotline, product support, Customer Ser- vice, Branches, service partners for maintenance, repair and spare parts can be found, always updated, on our homepagewww.hydac.com. HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Str. 15, Werk 13 66450 Neunkirchen - Heinitz Germany...

  • Page 55: Tab. 17 Hydac Service Germany

    HYDAC FILTER SYSTEMS GMBH Appendix | A Fax: +49 6897 509 324 E-mail: service@hydac.com Homepage: www.hydac.com Tab. 17: HYDAC Service Germany BA DATA+ BOX 4573319 en-us web 55 / 64...

  • Page 56: Ec Declaration Of Conformity

    Executive director: Günter Harge Mathias Dieter, Dipl.Kfm. Wolfgang Haering +49 6897 509 1511 Registered seat of company: 66280 Sulzbach / Saar c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar +49 6897 509 1394 guenter.harge@hydac.com Page 1 of 2 Telephone: Court of Registration: Saarbrücken, HRB 17216...
  • Page 57 Executive director: Günter Harge Mathias Dieter, Dipl.Kfm. Wolfgang Haering +49 6897 509 1511 Registered seat of company: 66280 Sulzbach / Saar c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar +49 6897 509 1394 guenter.harge@hydac.com Page 2 of 2 Telephone: Court of Registration: Saarbrücken, HRB 17216...
  • Page 58 Table of Illustrations HYDAC FILTER SYSTEMS GMBH Table of Illustrations Overview / labeling of the title page ............Fig. 1 Checking the Scope of Delivery ............... Fig. 2 Decoding the name plate ................. Fig. 3 Model Code ....................Fig. 4 Dimensions....................
  • Page 59 HYDAC FILTER SYSTEMS GMBH Table of Illustrations ZBE08 - 5-pin socket, angled with a screw clamp........Fig. 25 ZBE0P - 8-pin socket, angled with a screw clamp ........Fig. 26 ZBE44 - 8-pin socket with a screw clamp ..........Fig. 27 ZBE-47-xx - Connection cable, socket, 5-pin ..........
  • Page 60 List of Tables HYDAC FILTER SYSTEMS GMBH List of Tables Tab. 1 Target group ..................... Tab. 2 Checking the Scope of Delivery ............... Tab. 3 Interfaces....................Tab. 4 Electrical data ................... Tab. 5 Electrical data ................... Tab. 6 Decoding the name plate .................

  • Page 61: Glossary

    HYDAC FILTER SYSTEMS GMBH Glossary Glossary DHCP Dynamic Host Configuration Proto- col, makes it possible for a DHCP server to automatically assign IP addresses to clients. General Terms and Conditions The General Terms and Conditions are available at our home page www.hydac.com ⇨...

  • Page 62: Index

    Index HYDAC FILTER SYSTEMS GMBH Index Branch offices  54 General Terms and Conditions  11 Customer service  54 Product support  54 Service  54 Service partners  54 Disposal Terms of delivery  11 Disposal  44 Recycling  44 Documentation Representative  2 Imprint  2 EC declaration of conformity  56...
  • Page 64 www.hydac.com...

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