AEI E-STOP09 Assembly Instructions, Care And Maintenance

Gas shutoff timer

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ASSEMBLY INSTRUCTIONS CARE, USE, AND SAFETY MANUAL

IMPORTANT

Please

instructions carefully before attempting to

assemble, use, or service this product.

Please keep this manual for your future

reference. If you have

please feel free to call us at 949-474-3070

Monday through Friday 7AM to 4PM Pacific

Time.

General Hazard Warning:

Improper installation, adjustment,

alteration, service or maintenance of this

product can result in death or cause injury

or property damage. Please read the

installation, operation, and maintenance

instructions thoroughly before installing or

servicing this appliance.

Please read all operating instructions

before using and operating this appliance.

Please handle metal parts with care to avoid

injury. Please follow all steps as outlined.

Never allow children to use this product!

For your safety-

1. Open windows

2. DO NOT try to light any appliances

3. DO NOT use electrical switches

4. DO NOT use any telephone in your building.

5. Leave the building immediately.

6. Immediately call your gas supplier after

leaving the building. Follow their directions.

7. If you cannot reach your local gas supplier

Call the Fire Department.

AEI CORPORATION 2021

E-STOP09

Gas Shutoff Timer

read

these

assembly

any questions,

If you smell gas:

Table of Contents

Summary of Contents for AEI E-STOP09

Page 1: Basic Safety And Operational Data
4. DO NOT use any telephone in your building. 5. Leave the building immediately. 6. Immediately call your gas supplier after leaving the building. Follow their directions. 7. If you cannot reach your local gas supplier Call the Fire Department. © AEI CORPORATION 2021...
Page 2 If you have any questions, whatsoever, regarding the safe assembly, or use, of your gas timer shutoff, please call us directly at 949-474-3070, info@aeicorporation.com or www.aeicorporation.com. © AEI CORPORATION 2021...
Page 3 If you have questions as to the assembly or safe operation of the gas timer shutoff please call us directly, at 949 474-3070, Monday through Friday 7 AM to 4 PM Pacific Coast Time. © AEI CORPORATION 2021...
Page 4: Table Of Contents
BOX WIRING INSTRUCTIONS, TIMER SETTINGS, AND TIMER OPERATING INSTRUCTIONS E-STOP BUTTON FUNCTION AND OPERATION & 10-22 ASCO VALVE INSTALLATION MAINTENANCE INSTRUCTIONS TESTING FOR GAS LEAKS 23-24 IMPORTANT WARNINGS AND SAFETY POINTS SERVICE AND WARRANTY INFORMATION LEGAL RIGHTS BLANK PAGE WARRANTY REGISTRATION FORM © AEI CORPORATION 2021...
Page 5: Technical Data, Assembly Tips, And Tools Needed
949-474-3070. We will immediately help you. The same holds true for any questions you may have regarding assembly or operation. When in doubt, please ask. We’re at your service. Owner Notes: © AEI CORPORATION 2021...
Page 6 FOR YOUR SAFETY: If you smell gas: 1. Shut off gas to the appliance 2. Extinguish any open flames 3. If odor continues, immediately call your gas supplier. © AEI CORPORATION 2021...
Page 7: Schematics
Box Dimensions: • height: 9.5” • WiDth: 5.75” • Depth: - Box: 3.75” - incluDing Button: 5.5” ValVe Dimensions: • height: 4.5” • WiDth: 4” • Depth: 2.25”...
Page 8: Operating Instructions
MODEL: T101R � • LR3 7 3 0 24 HR DIAL TIME SWITCH (SPSTI .---- -----, TYPE 3R RAINPROOF ENCLOSURE SUITABLE FOR POOL EQUIPMENT CONTROL IF INSTALLED 5FT. OR MORE FROM EDGE OF POOL. HOLOGRAM 40 A RESISTIVE, INDUCTIVE, TUNGSTEN LABEL OR 1000 VA PILOT DUTY 120/208/240 VAC;...
Page 9: E-Stop Button Function And Operation
E-STOP Function: NFPA 79 requires that push-button emergency stops be of the “self-latching” type, which means that after an emergency stop actuator is depressed and the contacts open, the emergency stop device must remain in the actuated position until it is deliberately reset.
Page 10: Asco Valve Installation & Maintenance Instructions
l&M V 6584 R16 sec1 lnstallation & Maintenance Instructions SERIES 8003G/H 8007G/H 8202G/H OPEN-FRAME, GENERAL PURPOSE, WATERTIGHT/EXPLOSIONPROOF SOLENOIDS - SERVICE NOTICE- * DIN Plug Connector Kit No. K236034: Use this kit only for solenoids with DIN terminals. The DIN plug ASCO®...
Page 11 Positioning Temperature Limitations For maximum valve ambient temperatures, refer to chart. This solenoid is designed to perform properly when mounted The temperature limitations listed, only indicate maximum application in any position. However, for optimum life and perfonnance, temperatures for field wiring rated at 90'C. Check catalog number prefix the solenoid should be mounted vertically and upright to and watt rating on nameplate to determine maximum ambient temperature.
Page 12 NOTE: Connector housing may be rotated in 90° increments from Preventive Maintenance position shown for alternate positioning of cable entry. • Keep the medium flowing through the solenoid opera- tor or valve. as free from dirt and foreign· material as possible.
Page 13 Remove red cap or retainer from top of solenoid base Unscrew solenoid base sub-assembly from valve body. sub-assembly. For 3-way construction with pipe adapter (Figure 3), remove pipe adapter, nameplate and solenoid. Remove internal solenoid parts for cleaning or replacement. Omit steps 4 and 5.
Page 14 _sec2 I&M No. V 6 Installation & Maintenance Instructions SERIES 8003G/H 8202G/H I&M No.V6584R11 OPEN-- FRAME, GENERAL PURPOSE, WATERTIGHT/EXPLOSIONPROOF SOLENOIDS (Section 2 of 2) NOTICE: See Installation and Maintenance Instructions, I&M No. V6584R12 --- Section 1 of 2 for detailed instructions. Torque Chart Part Name Torque Value in Inch ---Pounds...
Page 15 Torque Chart Part Name Torque Value in Inch-- Pounds Torque Value in Newton-- Meters terminal block screws 10 ± 2 1,1 ± 0,2 socket head screw 15 --- 20 1,7 --- 2,3 center screw 5 ± 1 0,6 ± 0,1 Open--- Frame Solenoid Open--- Frame Solenoid Open--- Frame Solenoid...
Page 17 I&M No. V 5538 R8 Installation & Maintenance Instructions SERIES 8040 2-WAY DIRECT-ACTING SOLENOID VALVES NORMALLY CLOSED OPERATION — 3/8” , 1/2” , 3/4” , 1” OR 1 1/4” NPT 8041 AIR OR FUEL GAS SERVICE Positioning NOTICE: See separate solenoid installation and This valve is designed to perform properly when mounted in maintenance instructions for information on: Wiring, any position.
Page 18 Testing for External Leakage Causes of Improper Operation • Incorrect Pressure: Check valve pressure. Pressure to WARNING: To prevent the possibility of valve must be within range speciﬁ ed on nameplate. severe personal injury or property damage, • Excessive Leakage: Disassemble valve and clean all parts. extinguish all open ﬂ...
Page 19 Testing for Internal (Seat)Leakage 6. If no seat leakage is detected, remove test piping. Apply a small amount of Loctite Corporation’s PST Pipe Sealant CAUTION: Be sure valve can be tested without 567 (or equivalent) to the pipe plug threads. Reinstall the affecting other equipment.
Page 20 Torque Chart Torque Value in Newton-Meters Part Name Torque Value in Inch-Pounds bonnet screws 110 ± 10 12 ± 1 solenoid base sub-assembly 175 ± 25 19,8 ± 2,8 Indicates Parts Supplied In ASCO Rebuild Kits mounting bracket two positions bonnet screw (4) (optional) solenoid base...
Page 21 I&M V_6950_R8    INSTRUCTIONS GÉNÉRALES ALLGEMEINE GENERAL INSTALLATION AND D’INSTALLATION ET D’ENTRETIEN BETRIEBSANLEITUNG MAINTENANCE INSTRUCTIONS Note: instructions générales d’installation Achtung: Diese Allgemeine Betriebsanleitung gilt Note: These general Installation Maintenance d’entretien complètent la notice spécifi que du produit. Zusammenhang mit der jeweiligen Betriebsanleitung für Instructions...
Page 22 I&M V_6950_R8    INSTRUCCIONES GENERALES DE ISTRUZIONI DI INSTALLAZIONE E ALGEMENE INSTALLATIE-EN INSTALACION Y MANTENIMIENTO DI MANUTENZIONE GENERALE ONDERHOUDSINSTRUCTIES Nota: Estas instrucciones Generales Instalación Nota: Queste instruzioni devono essere lette N.B.: Deze algemene instructies t.a.v. installatie Mantenimiento deben considerarse en conjunción con la congiunzione con li manuale specifi co del prodotto.
Page 23: Testing For Gas Leaks
You have now finished the assembly of the gas shutoff timer. We have tried to design your ESTOP09 with the finest materials and safety systems available. Please do not modify any part of the product, as it will void any warranty. © AEI CORPORATION 2021...
Page 24 WARNING: Never operate Gas Shutoff Timer in an explosive atmosphere and be sure to keep unit away from where gasoline or other flammable liquids or vapors are stored or used. © AEI CORPORATION 2021...
Page 25: Important Warnings And Safety Points
Use this appliance in accordance with local codes and safety ordinances. In the absence of local codes refer to ANSI standard Z223.1 • If you have any questions whatsoever about the assembly or operation of this product please contact AEI Corporation or call us directly at 949-474-3070 or E-mail info@aeicorporation.com © AEI CORPORATION 2021...
Page 26: Service And Warranty Information
Shipping or freight damage • Labor • Service visits to correct improper assembly or installation. • Damages caused by abuse, lack of normal cleaning and maintenance procedures, improper assembly, accident, acts of nature, vandalism, transportation, or alteration. © AEI CORPORATION 2021...
Page 27: Legal Rights
949-474-3070. Since product improvement is an ongoing process, we reserve the right to change this product’s materials, internal components, specifications, or design without notice. © AEI CORPORATION 2021...
Page 29: Warranty Registration Form
Thanks again for your purchase please mail this today so that we can activate your warranty information. Please mail to: AEI Corporation C/O Warranty Registration Department-Patio Comfort PO Box 16097 Irvine, California 92623-6097 www.aeicorporation.com email: info@aeicorporation.com Phone 1-949-474-3070 (FAX 1-949-474-0559) © AEI CORPORATION 2021...