MANU ELECTRONICS ManuFlo ME995-7 Manual

MANU ELECTRONICS ManuFlo ME995-7 Manual

Water batching system

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ME995-7 / RPFS-P WATER BATCHING SYSTEM
Congratulations on choosing a ManuFlo ® (Manu Electronics) preset batch control system.
You will now join over three thousand satisfied customers worldwide.
Your system comprises:
Information sheets included:
1.
ME995 preset Batch Controller operation and specification.
2.
Flowmeter operation, recommendations, and specification.
3.
Plumbing installation guide.
4.
Electricians wiring diagram.
5.
Troubleshooting guide
Prior to installation:
A.
Consider a good viewing and operating position for the ME995 Batch Controller.
B.
Remove the detachable 10-pin plug from the rear of the ManuFlo controller. Wire the 240vac
supply. Wire the Active/contact drive, Neutral and Earth from the solenoid valve or return from the
external contactor if driving a pump. If starting a pump, make sure the contactor is of sufficient
amperage rating to handle the pump current draw. Consider wiring an override button (N.O. with
spring return) for manual batching or top up of water, which will be counted by the controller
display. See wiring diagram.
C.
Install the Rota Pulse paddlewheel sensor (RPFS-P) in a straight pipe section, with the same
diameter pipe as the adaptor tee section, with 10x diameter before, and 5x diameter after, the
sensor with no elbows, reducers, valves or restrictions within this pipe run. Where the sensor is
housed, the pipe must be full when measuring.
D.
The paddlewheel sensor comes with 5mtr cable. For extended lengths, use shielded cable only.
E.
On pipe sizes over 50mm, consider using an air-assisted solenoid butterfly or angle seat valve, as
electrically-operated diaphragm valves can be very slow in closing (valves are available from
ManuFlo
®). Preferably, use a 240vac solenoid coil, as the Manu controller provides 240vac to
the coil when started. Otherwise, consult
F.
The ME995 Batch Controller will be factory set to a nominal calibration number corresponding to
the pipe diameter selected. However, a calibration check must be performed on-site prior to
continuous use, and recalibration may be necessary (for details on calibration, see the
appropriate ME995 Data Sheet).
If unsure on any aspect of installation, call your local supplier or
ManuFlo
Flow Measurement & Control
Products
Rev: 04/20-AM
ManuFlo
® for options.
Happy batching !!!!!!!!!!!!!!!
a division of
ManuFlo
MANU ELECTRONICS
41 Carter Road, Brookvale
Sydney NSW 2100 Australia
Ph:
+61 2 9938 1425, 9905 4324
Fax:
+61 2 9938 5852
Web: www.manuelectronics.com.au
Email: sales@manuelectronics.com.au
®.
PTY LTD

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Summary of Contents for MANU ELECTRONICS ManuFlo ME995-7

  • Page 1 ME995-7 / RPFS-P WATER BATCHING SYSTEM Congratulations on choosing a ManuFlo ® (Manu Electronics) preset batch control system. You will now join over three thousand satisfied customers worldwide. Your system comprises: Information sheets included: ME995 preset Batch Controller operation and specification.
  • Page 2: Data Sheet

    * Internal audible ALARM sounds momentarily upon completion of batch cycle, and continuously if PULSE FAIL or LIMIT LEDs are activated or if overflow runs 26 litres over selected batch quantity. OPERATING INSTRUCTIONS ME995-7 ManuFlo Page 1 a division of  MANU ELECTRONICS PTY LTD www.manuelectronics.com.au Flow Measurement & Control Products...
  • Page 3: Specifications

    Due to continuous product improvement, specifications are subject to change without notice. ORDERING CODES ME995-7 ME995-7 Batch Controller, 240 vac supply and output, with 12 VDC power to flowmeter (standard). ManuFlo Page 1 a division of  MANU ELECTRONICS PTY LTD www.manuelectronics.com.au Flow Measurement & Control Products...
  • Page 4 IP65 rated (option fitted to HB2510). ME3000 Batch Controller -MC2 I/O PLC/Computer controlled Interface option. Incorporates the safety features of ME995 and provides operator backup batch facility. ManuFlo a division of Page 1  MANU ELECTRONICS PTY LTD www.manuelectronics.com.au Flow Measurement & Control Products...
  • Page 5 Wiring for DC-powered Batch Controller with DC Open Contact Output Drive to Pump and/or Solenoid NOTE: if current draw of solenoid is > 0.5 Amps, or if using a pump, then install a contactor ManuFlo   MANU ELECTRONICS Page 5 PTY LTD Flow Measurement Products 41 Carter Road, Brookvale NSW 2100 Website: http://www.manuelectronics.com.au...
  • Page 6 ± 2.5% for 0.5 to 8.5 m/s, ±1% for 0.7 to 7.0 m/s, Repeatability ± 0.6% For Pipe Sizes 15 to 110mm standard, Larger pipes via BSPB-LS special adaptor or saddle clamps. ManuFlo   MANU ELECTRONICS Page 6 PTY LTD Flow Measurement Products 41 Carter Road, Brookvale NSW 2100 Website: http://www.manuelectronics.com.au...
  • Page 7: Sensor Construction

     If the standard cable length supplied is not sufficient and needs extending contact ManuFlo for suitable ‘screened’ cable and never run extended cable across or near to other cables that are potential EMF sources. ManuFlo   MANU ELECTRONICS Page 7 PTY LTD Flow Measurement Products 41 Carter Road, Brookvale NSW 2100 Website: http://www.manuelectronics.com.au...
  • Page 8 Once calibrated, meter will give linear and repeatable results within the flow range 280 (-LS) 1850 31400 ManuFlo   MANU ELECTRONICS Page 8 PTY LTD Flow Measurement Products 41 Carter Road, Brookvale NSW 2100 Website: http://www.manuelectronics.com.au RPFS_Datasheet 07/07/2018...
  • Page 9 ORDER CODES FOR PIPE ADAPTOR FITTINGS RPFS Material Polypropylene Polypropylene STAINLESS BRASS BRASS Type T-Piece slip T-piece Saddle Clamp Saddle Clamp Saddle Clamp T-Piece T-piece Socket Gal pipe Pressure pipe Pressure pipe Pressure pipe Poly Pipe Black S/Steel pipe Brass pipe 20 mm PVC20 BRA20...
  • Page 10 RPFS and ME995 Wiring and Plumbing Diagrams (c) 2004 Manu Electronics Pty Ltd...
  • Page 11 RPFS and ME995 Wiring and Plumbing Diagrams (c) 2004 Manu Electronics Pty Ltd...
  • Page 12 RPFS and ME995 Wiring and Plumbing Diagrams (c) 2004 Manu Electronics Pty Ltd...
  • Page 13: Troubleshooting Guide

    ManuFlo TROUBLE SHOOTING GUIDE ® FOR BATCH CONTROLLER / ROTA PULSE FLOW METER SYSTEMS PROBLEM POSSIBLE CAUSE SUGGESTED SOLUTION No power to batch controller Blown fuse or holder not tightened Check fuse, tighten fuse holder (at rear of controller) +12vdc and O.V. shorted Check pulse cable from DCD to RPFS meter or displays not on No main power supply...
  • Page 14: Service Adjustments

    SERVICE ADJUSTMENTS to safety timings and limits for ME995 (ME188) preset batch controllers. INITIAL START (T2): Once the START toggle is pressed, the controller allows a standard 1.5 seconds for pulses to arrive from the flowmeter. If there are no pulses within the standard 1.5 second time period, the controller will shut down the output voltage drive, and turn on the Pulse Fail LED and alarm warnings.

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Manuflo rpfs-p

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