Sykes-Pickavant 02695000 Instruction Manual

Headlight beam tester

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Specialist Tool Solutions
02695000
Pre-Inspection Headlight Beam Tester
INSTRUCTION MANUAL
E&OE - December 2015
Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staffordshire, WS7 3FU. United Kingdom
Tel: +44 (0) 1543 679900 Fax: +44 (0) 1543 679901
e-mail: sales@sykes-pickavant.com www.sykes-pickavant.com
ALL PRICES QUOTED EXCLUDE VAT - COPYRIGHT 2015 - SYKES-PICKAVANT LTD. ALL RIGHTS RESERVED. E&OE

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  • Page 1 Pre-Inspection Headlight Beam Tester INSTRUCTION MANUAL E&OE - December 2015 Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staffordshire, WS7 3FU. United Kingdom Tel: +44 (0) 1543 679900 Fax: +44 (0) 1543 679901 e-mail: sales@sykes-pickavant.com www.sykes-pickavant.com ALL PRICES QUOTED EXCLUDE VAT - COPYRIGHT 2015 - SYKES-PICKAVANT LTD. ALL RIGHTS RESERVED. E&OE...
  • Page 2: Table Of Contents

    INDEX TAKING DELIVERY OF THE DEVICE ............. 3 INTRODUCTION ..................3 TECHNICAL DATA ................... 3 SYMBOLS USED IN THE MANUAL............4 PREPARATION OF THE DEVICE ............5 HANDLING THE PACKAGED DEVICE..........5 HOW TO UNPACK THE DEVICE ............5 DESCRIPTION OF THE DEVICE.............. 6 GENERAL SAFETY PRECAUTIONS ............
  • Page 3: Taking Delivery Of The Device

    TAKING DELIVERY OF THE DEVICE At the moment of taking delivery of the device make sure that you have received all the material indicated on the accompanying documentation and that the device has not suffered any damage during transport. If this should be the case point out the extent of the damage to the forwarder and in the meantime contact our customer service department.
  • Page 4: Symbols Used In The Manual

    SYMBOLS USED IN THE MANUAL Warning symbol Read the section preceded by this symbol carefully, for the safety of the operator and the device.
  • Page 5: Preparation Of The Device

    PREPARATION OF THE DEVICE HANDLING THE PACKAGED DEVICE The device has its own special box. Not more than two boxes should be piled on top of each other. The weight is 30 kg. The measurements of the boxes are: B: 670 mm L: 590 mm H: 760 mm HOW TO UNPACK THE DEVICE...
  • Page 6: Description Of The Device

    DESCRIPTION OF THE DEVICE The headlight beam tester is a device for testing the headlights of all types of motor vehicles, vehicles and heavy goods vehicles. The device can be installed as a fixed station with “v» wheels and lateral movement on tracks. The column can rotate, by means of a pin mounted on precision ball bearings, by about 30°...
  • Page 7 DESCRIPTION OF THE DEVICE The optical box can be adjusted height-wise by sliding it along silent and precise plastic sliding blocks balanced by a spring mounted on the inside of metal sheeting cover containing a centimetre gauge for exact positioning in relation to the headlight.
  • Page 8 DESCRIPTION OF THE DEVICE ART. 2400 e 2400/S The analogical instrument has three scales, two of which are graduated and one of which is coloured. The visor facilitating alignment of the device with the vehicle may function by means of a mirror or laser.
  • Page 9: General Safety Precautions

    GENERAL SAFETY PRECAUTIONS The rules shown below should be followed carefully to prevent damage to the operator or the device Carefully read the safety labels on the device, do not cover them for any reason and replace them immediately if they should be damaged The device should only be used by authorised staff trained to use it.
  • Page 10: Preparation

    PREPARATION ASSEMBLING THE MIRROR VISOR The mirror visor is calibrated with the respective device during the testing phase and cannot consequently be used with other headlight beam testers. Place the visor beside the plate so that the attachment holes and external rims coincide; screw on using the two screws provided.
  • Page 11: Alignment Of The Vehicle

    ALIGNMENT OF THE VEHICLE POSITIONING Place the headlight beam tester in front of the right headlight of the car at a distance of approx. 20cm, measure the height from the ground to the centre of the headlight and adjust the optical box to the corresponding height using the graduated scale on the column.
  • Page 12: Alignment Of The Vehicle

    ALIGNMENT OF THE VEHICLE ALIGNMENT WITH THE MIRROR VISOR Look for two symmetrical details on the front of the vehicle (such as the top of the windscreen or the headlights themselves). Release the column using the pedal, turn the optical box until the two points of reference coincide with the black line impressed on the mirror when looking into the mirror.
  • Page 13: Alignment With The Laser Visor

    ALIGNMENT OF THE VEHICLE ALIGNMENT WITH THE LASER VISOR The operator and planner of the workstation should be aware of the risks deriving from laser beams. The work station should not in any case be in an area of transit, must be clearly identified and marked off by a yellow line, if possible enclosed by barriers.
  • Page 14: Headlight Beam Testing Art. 2400 And 2400/D

    HEADLIGHT BEAM TESTING ART. 2400 AND 2400/D ADJUSTMENT At the top of the headlight read off the headlight inclination given by the manufacturer, e.g. 1.2%, turn the wheel situated at the back of the optical box accordingly. Should no indications be given by the manufacturer, observe the legal dispositions.
  • Page 15: Headlight Beam Testing Art. 2400 And 2400/D

    HEADLIGHT BEAM TESTING ART. 2400 AND 2400/D TESTING THE FOGLIGHT BEAM Check that the position of the projection of the foglight is aligned with the serigraphed line on the test panel and if so, press the switch with the foglight symbol to read off the value.
  • Page 16: Headlight Beam Testing Art. 2400/ I

    HEADLIGHT BEAM TESTING ART. 2400/ I PREPARATION Using the UP and DOWN buttons, type in the height of the headlight from the ground and press ENTER. WARNING! If the writing BATTERY FLAT appears when turning on, connect the battery charger provided to the START socket situated on the back of the optical box and ENTER...
  • Page 17: Headlight Beam Testing Art. 2400/ I

    HEADLIGHT BEAM TESTING ART. 2400/ I TESTING THE UPPER BEAM HEADLIGHT The wording ”ABB.DX KLX=041.5” (right upper beam Klux= “read off value ”) will now appear on the display, check the position of the projection of the headlight on the test panel and press ENTER. TESTING THE FOG LIGHT The wording ”FNB.DX KLX=011.4”...
  • Page 18: Additional Instructions

    ADDITIONAL INSTRUCTIONS REPLACING THE LASER VISOR BATTERIES Unscrew the two screws on the cover of the laser visor and replace the 3 1.5V size AA batteries making sure you put them in the right way up; close the visor again fixing the cover on using the screws provided. WARNING! For longer duration we recommend using alkaline batteries.
  • Page 19: Additional Instructions

    ADDITIONAL INSTRUCTIONS CLEANING AND SERVICING The machine does not require special servicing apart from normal cleaning with a damp cloth (water and spirit or normal detergent). WARNING! Do not use nitrogen based solvents DEMOLITION AND DISPOSAL The machine is made mainly of steel. Other parts: Plastic: some small parts Cardboard and paper: packaging and documents...

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