Summary of Contents for Char-Griller Double Play 5650
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AUSTRALIA AND NEW ZEALAND AS/NZS 5263 GAS SAFETY CERTIFICATION SAI Global Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing. Using the information contained in this manual without consent of Char-Griller and/or A&J Manufacturing is strictly prohibited. OM_A5650_EI_ A.2...
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TABLE OF CONTENTS Safety Warnings & Warranty....... A-1 Assembly Instructions ........B-1 Product Usage ..........C-1 Recipes .............. D-1 If you smell gas: 1. Do not store or use gasoline or other 1. Shut off gas to the appliance. flammable liquids or vapors in the vicinity 2.
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IMPORTANT SAFETY WARNINGS A propane gas cylinder is required for operation. This gas grill is not intended for commercial use. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE.
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Read the following instructions carefully and be sure your barbecue is properly assembled, installed and maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, consult your dealer or LP gas company.
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• When assembling the grill, position the connection flexible tube so that it is protected against twisting. • Stay away from any source of ignition when changing gas container. • When assembling the grill, do not obstruct ventilation openings of grill’s container compartment. We reserve the right to make minor technical adjustments to the device.
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• Do not use grill in high winds. • Disconnect the propane tank (LP tank) by first turning off valve on top of propane tank, turn off burner valves, then disconnect regulator from valve on propane tank by turning plastic connector counter clockwise.
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DANGER • Liquid propane (LP) gas is flammable and hazardous if handled improperly. Know its characteristics before using any propane product. • Propane Characteristics: flammable, explosive under pressure, heavier than air and settles in pools and low areas. • In its natural state, propane has no odor. For your safety, an odorant has been added. •...
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• Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life of the grill. • CAUTION: Exposed metal dampers on air vents and and/or metal handles are hot during usage. Again, always wear oven mitts when adjusting air flow to protect hands from burns.
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STOP! CALL THE RETAILER FIRST! Return to Store For Any Issues This grill has been made according to the highest of quality standards, however there are no implied manufacturer warranties. If you have any questions that are not addressed in this manual, or if you need parts, please go back to the retailer and/or distributor where you purchased this product.
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WARRANTY INFORMATION Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
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ASSEMBLY INSTRUCTIONS CAUTION: Handles are Hot CAUTION: Handles are Hot...
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PARTS LIST Item QTY Part Name Item QTY Part Name GAS HOOD ASSEMBLY LOGO PLATE BEZEL FOR THERMOMETER CHARCOAL HOOD ASSEMBLY THERMOMETER WARMING RACK GAS SMOKESTACK COOKGRATE - PORCELAIN GRATES CHARCOAL SMOKESTACK GRATE HANGER SMOKESTACK DAMPER (CHARCOAL GRILL) ASHPAN ACORN NUT BOTTOM HALF GAS BOTTOM HALF CHARCOAL SMOKESTACK SPRING...
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HARDWARE AND TOOLS NEEDED Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill unless stated otherwise.
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Step 1 Attach the LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY to FRONT & BACK CART BRACE ASSEMBLY using eight (8) ¼-20 x ½” HEX BOLTS, eight (8) ¼” LOCK WASHERS. Lock Washer Hex Bolt: Lock Washer Hex Bolt PARTS USED IN STEP: ½”...
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Step 2 Attach FRONT & BACK CART BRACE to LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY using four (8) ¼-20 x ½” HEX BOLTS. Hex Bolt Hex Bolt PARTS USED IN STEP: ½” Hex Bolts (8) EXPLODED VIEW...
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Step 3 Install one (1) FLAT WASHER, one (1) COTTER PIN, and one (1) HUB CAP onto AXLE, then slide AXLE through WHEELS and LEFT LEG WELDED ASSEMBLY, as shown below. Finish by attaching 2nd WASHER, COTTER PIN, and HUB CAP. Hub Cap Cotter Pin Flat Washer...
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Step 4 Attach CATCH PAN SLIDER BRACKETS and CATCH PAN STOPPER BRACKET to GAS GRILL BODY BOTTOM HALF using six (6) #10-24 x 2/5” SCREWS. Screws Catch Pan Slider Bracket Catch Pan Stopper Bracket VIEW: BOTTOM HALF OF GRILL (Flipped upside down) PARTS USED IN STEP: #10-24 x 2/5”...
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Step 5: Attach GRILL BODIES onto CART using eight (8) ¼-20 x ½” HEX BOLTS, eight (8) ¼” LOCK WASHERS, and eight (8) ¼” FLAT WASHERS. Hex Bolt Lock Washer Flat Washer PARTS USED IN STEP: ½” Hex Bolts (8) Lock Washer (8) 1/4”...
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Step 6 Insert REMOVABLE CATCH PAN under GRILL BODY through CATCH PAN SLIDER BRACKETS, as shown below. EXPLODED VIEW DETAIL B Catch Pan Slider Bracket DETAIL C SCALE 1 : 2 SCALE 1 : 2 B-10...
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Step 7 Attach CONTROL PANEL to front of GAS GRILL BODY, and SIDE BURNER to side of GAS GRILL BODY, using eight (8) ¼-20 x ½” HEX BOLTS and eight (8) ¼” LOCK WASHERS. NOTE: Control Panel The head of the HEX BOLTS should be facing inside the grill after the CONTROL PANEL and SIDE BURNER are successfully attached.
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Step 8 Install BURNERS in GAS GRILL BODY, by sliding the burner over the end of the valve and secure using three (3) BURNER SCREWS, as shown below. The burner with the longer wire goes on the right side of the GRILL BODY.
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Step 9: Connect IGNITOR WIRES to IGNITOR RECEPTORS. Ignitor Receptors Ignitor Wires Step 10 Attach DAMPER CIRCLE BODY to the inside of CHARCOAL GRILL BODY using one (1) ¼-20 x ¾” HEX BOLT, two (2) ¼” FLAT WASHERS, one (1) ¼” LOCK WASHER, and one (1) ¼-20 FLANGE HEX NUT, as shown below.
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Step 11 Attach SIDE HANDLE to side of CHARCOAL GRILL BODY using two (2) ¼-20 x ½” HEX BOLTS and two (2) ¼” LOCK WASHERS Lock Washer Hex Bolt CHARCOAL PARTS USED IN STEP: 1/2” Hex Bolt (2) Lock Washer (2) B-14...
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Step 12 Attach HOOD HANDLES to GAS GRILL HOOD and CHARCOAL GRILL HOOD with two (2) LOCK WASHERS and two (2) WING NUTS per handle. Then, attach THERMOMETER and BEZELS to GRILL HOODS. THERMOMETER inserts through BEZEL and then GRILL HOOD. Secure with a WING NUT. Bezel Thermometer Wing Nut...
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Step 13: Attach two (2) GAS SMOKESTACKS to GAS GRILL HOOD, and one (1) CHARCOAL SMOKESTACK to CHARCOAL GRILL HOOD using six (6) ¼-20 x ½” HEX BOLTS and six (6) ¼-20 FLANGE HEX NUTS. PARTS USED IN STEP: Hex Bolt 1/2”...
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Step 15 Attach WARMING RACKS to inside of GRILL HOODS using four (4) ¼-20 x 1 1/2” HEX BOLTS, four (4) ¼-20 x 3/4” HEX BOLTS, and twelve (12) ¼-20 FLANGE HEX NUTS. Flange Hex Nut 1 1/2” Hex Bolt 3/4”...
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Step 15 Continued EXPLODED VIEW EXPLODED VIEW B-18...
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Step 16 Assemble the FRONT SHELF together. Then attach the FRONT SHELF assembly to the CHARCOAL GRILL BODY. 1/2” Hex Bolt PARTS USED IN STEP: Shoulder Bolt (4) Hex Nut (4) Shoulder Bolt 1/2” Hex Bolt (4) B-19...
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Step 17: Attach POT STAND to SIDE BURNER BODY, attach HEAT TENT over SIDE BURNER, and place ASHPAN in CHARCOAL GRILL BODY with FIRE GRATE HANGERS. Pot Stand Flame Tent Ash Pan Step 18: Place COOKING GRATES in GRILL BODY. Cooking Grates B-20...
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Step 19 Slide one (1) GREASE TRAY into place on guide rails underneath SIDE BURNER BODY and other GREASE TRAY underneath CATCH PAN. Step 20: Attach UTENSIL HOOKS to SIDE BURNER using (3) “S” HOOKS. “S” Hooks B-21...
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Step 21 Attach TANK SECURE BRACKET to front of GAS GRILL BODY. PARTS USED IN STEP: 1/2” Hex Bolt (2) Hex Nut (2) Wing Nut (1) Carriage Bolt (1) Hex Nut 1/2” Hex Bolt Tank Secure Bracket EXPLODED VIEW Wing Nut EXPLODED VIEW Carriage Bolt Tank Secure Bracket...
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Step 22 Unscrew IGNITER PUSH BUTTON and insert one (1) “AA” battery, negative side first. Then screw back IGNITER PUSH BUTTON. Battery Igniter Push Button B-23...
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Fully Assembled H: 49.21” x W: 63.98” x D: 30.5” Caution: Use only the regulator provided! If a replacement is necessary, please call our customer service department, 912- 638-4724. Do NOT use replacement parts that are not intended for this grill. Hint: The paper label that is affixed to the hood is more easily removed when the hood is warm.
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OPERATING INSTRUCTIONS Setting Up Set grill up on solid, fl at surface with adequate wind shelter. Keep grill at least 0.5m from nearest wall. Protect LP cylinder from direct sunlight and keep away from heat sources (max. 50° C). Do not move grill while hot, and do not leave unattended during operation.
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Connecting the Gas Cylinder to the Grill This appliance is only suitable for use with Universal LP, fi tted with the appropriate low-pressure regulator via a fl exible hose. The hose should be secured to the regulator and the appliance with hose clips. 1.
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** BEFORE USE CHECK FOR LEAKS ** Never check for leaks with a naked eye. Always use a soapy water solution. NOTE: Before starting the grill, check for leaks. Make sure the regulator valve is securely fastened to the burner and the cylinder to prevent fi re or explosion hazard when testing for a leak. Always perform the “Leak Test”...
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After lighting, observe burner fl ame and make sure all burner ports are lit. If burner fl ame goes out during operation, immediately turn gas off on control panel and gas cylinder valve. Open hood and let gas clear for 5 minutes before relighting. Clean grill after each use. DO NOT use abrasive or fl...
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Storage of Appliance Storage of an appliance indoors is only permissible if the cylinder is disconnected and removed from the appliance. When the appliance is not in use, it should be covered and stored in a dry, dust-free environment. Gas Cylinder Use gas cylinders only with these required measurements: 12”...
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Seasoning, Curing, and Preparing IMPORTANT! BEFORE YOU USE YOUR GRILL FOR THE FIRST TIME YOU MUST SEASON AND CURE IT TO PROTECT INTERIOR AND EXTERIOR FINISHES AND PREVENT THE ADDITION OF UNNATURAL FLAVORS TO YOUR FOOD. NOTE: Grill interiors are not painted. The interior is coated with vegetable oil. DO NOT remove this coating.
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• DO NOT use cleaners that contain acid, mineral spirits or xylene. • Outside surfaces - Use a mild dishwashing detergent and hot water solution to clean, then rinse with water. • Inside surface of grill hood – If surface has appearance of peeling paint, baked on grease buildup has turned to carbon and is fl...
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TROUBLESHOOTING GAS GRILL TROUBLESHOOTING Problem Possible Cause Prevention/Cure Burner will not light using Wires and/or electrode Clean wire and/or electrode knobs. covered with cooking residue with rubbing alcohol Electrode and burners are wet Wipe dry with cloth Electrode cracked or broken- Replace electrode sparks at crack Wire loose or disconnected...
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GAS GRILL TROUBLESHOOTING Problem Possible Cause Prevention/Cure Sudden drop in gas fl ow or Out of gas Change propane tank reduced fl ame Excess fl ow safety device Turn off knobs, wait 30 sec may have been activated. onds and light grill. If fl ames are still too low.
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GRILLING RECIPES Know Your Cuts of Meat...
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Direct Heat • Direct Heat is a high heat method used to cook foods that take less than 25 minutes to cook. Typically, this means foods that are relatively small or thin such as steaks, chops, boneless chicken breasts, fish fillets, hamburgers, etc. •...
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• Grill for 20 minutes. Sear with lid open and fire grate in high (hot) position for 1 minute on each side before lowering grate and closing lid. • To SMOKE, place birds in center of GRID with fire in both ends of FIRE BOX. KABOBS: •...
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SHRIMP (Peeled) & CRAYFISH: • Place on skewers. • Coat with melted butter and garlic salt. • Grill 4 minutes on each side or until pink. Cocktail sauce optional. BAKED POTATOES: • Rub with butter and wrap in foil and cook on grill with lid down for 50 minutes. •...
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Pan not included. Disposable bread pan is recommended. SMOKE BY COOKING SLOWLY (See chart above). 1. Place water/drip pan on left side of fire grate. 2. Place hot coals on right side (damper end) of fire grate. The charcoal basket accessory helps confine coals to one side.
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• Baste with ham glaze 3 or 4 times during last 30 minutes of cooking time. • Garnish with pineapple rings about 15 minutes before end of cooking time. SMOKED HOT DOGS STUFFED: • Slit hot dogs lengthwise, within 1/4 inch of each end. •...
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• Add shrimp and/ or crayfish and smoke 45 minutes. SMOKED VEGETABLES: • Turnips, potatoes, carrots, okra, mushrooms, peeled onions, zucchini, squash, etc. • Put in pan and cover with water and cook for several hours while cooking the meat. Or place vegetables on grill and smoke for 50 minutes, either wrapped in foil or not.
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mixture is very smooth. • Stir in 1/4 cup bottle gravy coloring (Kitchen Bouquet and Gravy Master) and 2 teaspoons Beau Monde seasoning (or substitute 1 teaspoon MSG and 1 teaspoon seasoned salt). • Allow meat to stand in marinade at room temperature for 2 hours or refrigerate up to 24 hours in a covered dish.
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