Summary of Contents for Zimmer HF150-003
- Page 1 INSTALLATION AND OPERATING INSTRUCTION HF150-003 Motor spindle DDOC00746 THE KNOW-HOW FACTORY www.zimmer-group.de...
- Page 2 Im Salmenkopf 5, 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 info@zimmer-group.de www.zimmer-group.com For any follow-on orders, please contact Zimmer Customer Service. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 ...
- Page 3 INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series Glossary Abbreviation Explanation Hollow taper shank MSDS Material safety datasheets Positive temperature coefficient/thermistor Silicon-based thermistor Minimum quantity lubrication MQCL Minimum quantity cooling lubrication Handling instructions ► Consequences or additional information of an instruction Ö...
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Page 4: Table Of Contents
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series Content Supporting documents ................................. 6 Notices and graphics in the installation and operating instructions ................. 6 Hazard levels of warning notices ....................................6 Handling/Transport/Scope of delivery..........................7 Handling ............................................7 Transportation data ........................................7 Scope of delivery .........................................7 Safety notes ................................... - Page 5 INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 11.3 Operating temperatures ......................................29 11.4 Preparing for operation ......................................30 11.4.1 Machining tools ......................................30 11.4.2 Tool data ........................................30 11.4.3 Feed rate ........................................30 11.4.4 Angular acceleration ....................................30 11.5 Removing from operation ......................................30 12 Maintenance ..................................31 12.1 Safety note ..........................................31...
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Page 6: Supporting Documents
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 1 Supporting documents NOTICE Read through the installation and operating instructions carefully before installing the product! The installation and operating instructions contain important notes for your personal safety. They must be read and understood by all persons who work with or handle the product during any phase of the product life cycle. -
Page 7: Handling/Transport/Scope Of Delivery
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 3 Handling/Transport/Scope of delivery 3.1 Handling DANGER Injuries from suspended loads Improper handling of suspended loads will cause serious injury or death! Observe the following points: Ö Use suitable hoisting devices. Ö Wear appropriate personal protective equipment. -
Page 8: Safety Notes
The motor spindle may be used only as intended and in accordance with the technical data. Zimmer GmbH shall accept no liability for any damage caused by improper use. -
Page 9: Proper Use
• Wood • Plastics • Light metals, non-ferrous metals or comparable materials Any other or more extensive use is improper. Zimmer GmbH accepts no liability for any damage resulting from improper use. The operator/user bears sole responsibility. 6 Personnel qualification... -
Page 10: Product Description
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 7 Product description 7.1 Type plate A type plate is attached to the housing of the motor spindle . The article number and the serial number are shown on the type plate. -
Page 11: Design Of The Motor Spindle
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 7.3 Design of the motor spindle Type plate Piston housing Unit interface/front side (optional) Piston housing/intermediate flange with sensors Spindle neck Motor spindle housing HSK taper Installation positions with connecting thread HSK clamping set... -
Page 12: Technical Data
8 Technical data INFORMATION: For technical data, please refer to the specifications or visit our website. Zimmer Customer Service is available to provide you with assistance if you have any further questions. 8.1 Motor DANGER: Risk of fatal injury and material damage when operating without a frequency converter! The motor must never be connected directly to the power supply without the use of a frequency converter. -
Page 13: Rotary Encoder
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 8.5 Rotary encoder DANGER: Risk of fatal injury when operating or changing tools without standstill monitoring! Material damage when operating without rotation monitoring If the frequency converter is switched on, the standstill (speed = 0 U/min) of the spindle shaft (standstill monitoring) must be continuously observed. -
Page 14: Installation
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9 Installation 9.1 Safety notes WARNING: Delivery, unpacking and transport to the installation site The motor spindle must be inspected for any possible damage in transit after delivery to the installation site and after unpacking. -
Page 15: General Installation Information
• Avoid soiling (fan suction) Zimmer GmbH recommends a clearance space of 100 mm around the motor spindle. Zimmer Customer Service is available to provide you with assistance if you have any further questions. 9.3 Installing the motor spindle The product is installed on the mounting piece using the installation surface. -
Page 16: Installing The Attachment Part
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9.4 Installing the attachment part As an option, a mechanically customized interface can be added to the motor spindle (e.g. to hold a C-axis or unit carrier). With attachment part Without attachment part The mechanical interface is customized to match the specific motor spindle and therefore must not be replaced or mounted to a different motor spindle. -
Page 17: Installing The Power Supply
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9.5 Installing the power supply CAUTION: Malfunction due to improper power supply installation Installing the power supply correctly ensures that the motor spindle will function properly. Ö Always install flexible power supply lines. -
Page 18: Installing The Electrical Connections
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9.6 Installing the electrical connections DANGER: Risk of fatal injury due to hazardous voltage! As a general rule, the electrical connections must not be carrying voltage when they are installed! Ö All work on the electrical system must be performed when it is not carrying voltage! -
Page 19: Installing The Fluid Connections
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9.7 Installing the fluid connections CAUTION: Material damage due to unfiltered compressed air Compressed air that is insufficiently or incorrectly filtered and lubricated can cause the failure of units and pneumatic components resulting from the penetration of dust, dirt or condensation water. - Page 20 The coolant medium must meet the requirements for the intended use. Unsuitable coolant can lead to thermally insulating deposits on parts that transfer heat. Zimmer GmbH accepts no liability for any resulting malfunctions or damage. Zimmer GmbH recommends the use of “Cool-Core Ready” from Motorex, “SK3301.960” from Rittal or a comparable coolant.
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Page 21: Cooling Duct Connections
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9.8.1 Cooling duct connections The heat created by the motor must be discharged by a suitable cooling system. The product features corresponding internal cooling ducts. 9.8.2 Requirements for the screw-on surface INFORMATION: The screw-on surface must meet the requirements for the intended use. -
Page 22: Tool Holder
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 9.9 Tool holder NOTICE: Material damage due to improper assembly The motor spindle must never be operated without a tool holder clamped in place. The product may be damaged in the event of faulty operation of the KR connection. -
Page 23: Commissioning
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 10 Commissioning 10.1 Safety notes DANGER: Risk of fatal injury due to actuation of connection A (release tool) while the motor spindle is rotating Actuation of connection A is prohibited while the motor spindle is rotating! Ö... -
Page 24: Checking Operational Readiness
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 10.2 Checking operational readiness The motor spindle must be checked before commissioning. The checks that are described here must be carried out before each instance of commissioning or operation of the motor spindle. -
Page 25: Tool Interface (Setting Dimensions/Clamping Force)
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 10.3 Tool interface (setting dimensions/clamping force) DANGER: Risk of fatal injury due to ejection out of the tool holder during operation of the motor spindle! Ö In the event that the motor spindle clamping system was incorrectly set, a loss/ejection of the tool cannot be ruled out during operation (rotation). -
Page 26: Checking The Clamping Force
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 10.3.1 Checking the clamping force ► Check the clamping force of the clamping system before commissioning. Ö Use an appropriate clamping force measurement device that corresponds to the holder. Ö The clamping force must be >8 kN. -
Page 27: Commissioning The Cooling Circuit
At least one of the two thermistors (PTC130 or PT1000) must be connected to the machine control system in order to prevent damage resulting from overheating. Zimmer GmbH recommends evaluating both thermistor values (of the PTC130 or Pt1000). Before commissioning, you must check whether the thermistors are connected to the machine control system and whether they are operative. -
Page 28: Grease Distribution
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 10.7 Grease distribution CAUTION: Damage to the motor spindle from inadequate distribution of grease Failure to ensure that grease is distributed correctly can greatly reduce the expected life cycle of the motor spindle! Ö... -
Page 29: Warm-Up Cycle At The Start Of Work
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series Under ideal conditions, firmly mounted on a test bench, while having no load without a tool, and at nominal speed, the motor spindle will reach a sound power level of: 64 dB(A) -
Page 30: Preparing For Operation
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 11.4 Preparing for operation 11.4.1 Machining tools CAUTION: The use of an unsuitable tool holder will cause damage to the motor spindle Ö For high machining performance, use a hydraulic tool holder/ shrink chuck. -
Page 31: Maintenance
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 12 Maintenance 12.1 Safety note DANGER: Risk of fatal injury due to hazardous voltage! Power voltage may be present both at the motor spindle and at the machine or system if the safety relay is switched off. -
Page 32: Cleaning Agents
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 12.2 Cleaning agents CAUTION: Use of solvent-based cleaners will damage the motor spindle Seals, insulation, coatings and other surfaces may be damaged by solvent-based cleaners. Ö Use chemically and biologically neutral cleaning agents. -
Page 33: Maintenance Plan
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 12.4 Maintenance plan Inspection Daily ▯ ▯ ▯ Weekly Monthly ▯ ▯ ▯ ▯ ▯ ▯ Annually Visual inspection Daily ▯ ▯ ▯ Weekly Monthly ▯ ▯ ▯ ▯ ▯ ▯ Annually... -
Page 34: Disassembly For Decommissioning
If it is not possible to properly disassemble and dispose the motor spindle, the motor spindle can also be sent back to Zimmer GmbH. Zimmer Customer Service is available to provide you with assistance if you have any further questions. 15 Cleaning/preservation... -
Page 35: Storage
Refer to the spare parts list for the corresponding spare parts. Zimmer Customer Service is available to provide you with assistance if you have any further questions. The motor spindle in its entirety is considered a spare part. The clamping set is excluded from this. -
Page 36: Troubleshooting
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 19 Troubleshooting Error Possible cause Measure ► Check the pneumatic system/ • Air supply not OK compressed air Tool or machining unit is not clamped • Tool changer of the machine is not ►... -
Page 37: Appendix
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 20 Appendix • Technical datasheet HF150-003-xxx • Motor datasheet • Third-party company instructions – Röhm HTS clamping set Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com... -
Page 38: Rohs Declaration
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 21 RoHS declaration ... in terms of the EU Directive 2011/65/EU Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 ... -
Page 39: Declaration Of Incorporation
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 23 Declaration of Incorporation ... in terms of the EU Machinery Directive 2006/42/EC (Annex II 1 B) Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany ... -
Page 40: Declaration Of Conformity
INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series 24 Declaration of conformity ... in terms of the EC Directive 2014/30/EC on electromagnetic compatibility Name und address of the manufacturer: Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 ...
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