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Proch One
Use and Maintenance handbook
The safest, most convenient solution for quick cleaning of A/C systems
Read this handbook carefully prior to starting use; pay special attention to the safety
information section.
PROCHONE can be used with flammable liquids. We recommend reading this handbook
carefully and abiding by sanitary and safety regulations.
PROCH ONE – A/C FLUSHING SYSTEM
INDEX
1. INTRODUCTION
1.1 FEATURES
1.2 COMPONENTS
1.3 NOISE LEVEL
2. DELIVERY, TRANSPORT AND ASSEMBLING
2.1 DELIVERY AND ASSEMBLING
2.2 TRANSPORT
3. SAFETY INFORMATION
3.1 WORKING ENVIRONMENT
3.2 PRELIMINARY CHECK
3.3 USE
1.1 MAINTENANCE
4. CONNECTION TO THE A/C SYSTEM
4.1 USE
5. TROUBLE-SHOOTING
6. REPLACING SPARE PARTS
7. SUPPLIED ACCESSORIES
8. CONTROLS
8.1 FUSE
8.2 HYDRAULIC CONNECTIONS
8.3 CABLES
9. USE
9.1 FILLING THE TANK
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Summary of Contents for CTR Group Proch One
- Page 1 Read this handbook carefully prior to starting use; pay special attention to the safety information section. PROCHONE can be used with flammable liquids. We recommend reading this handbook carefully and abiding by sanitary and safety regulations. PROCH ONE – A/C FLUSHING SYSTEM INDEX 1. INTRODUCTION 1.1 FEATURES 1.2 COMPONENTS...
- Page 2 10. FAILURES 10.1 HYDRAULIC SYSTEM 11. MAINTENANCE 11.1 CLEANING THE BODY 11.2 MAINTENANCE OF QUICK FITTINGS 11.3 DISPOSAL 12 ELECTRICAL DIAGRAMS 13. SPLIT-UP DRAWING SAFETY INFORMATION (SEE ALSO SAFETY DATA SHEET) 1. AVOID CONTACT WITH SKIN. WEAR PROTECTIVE GOGGLES AND SUITABLE GLOVES 2.
- Page 3 PROCHONE was designed for the functions stated herewith. Read safety data sheet carefully and abide by it. PROCHONE was thought to be used with indicated components. Contact our authorized distributor in case of need. 1.2 COMPONENTS FRONT BACK 1) Fitting (quick connection) for RED hose to be connected to the A/C system inlet. 2) Pressure gauge (0-12 bar / 0-170 PSI).
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Page 4: Preliminary Check
• Keep other employees at a distance For transport by vehicle, make sure the carton is stable prior to moving 3. SAFETY INFORMATION 3.1 WORKING ENVIRONMENT PROCHONE is meant to be used with flammable and aggressive liquids, therefore you are recommended to: - work in an environment which is compliant to sanitary and safety regulations in force;... - Page 5 View of a correctly assembled universal adapter and hose to be treated. WARNING: Hand- grip must be adequately tightened. • Place Proch One on a horizontal surface next to the A/C system. • Connect red hose to the system at the left quick fitting discharge line (PRESSURE) and connect the other end of the hose to the universal adapter, which in turn is connected to the A/C system to be cleaned (See Ill.
- Page 6 • Open yellow tap gently and keep it open until the hydraulic circuit of Proch One is completely cleared • This way all the liquid in the circuit of Proch One will be collected inside the tank • Close compressed air inlet yellow tap.
- Page 7 • Disconnect fitting with yellow tap from Proch One • Remove universal fittings from the A/C system 5. PROBLEMS, CAUSES AND SOLUTIONS Proch One Trouble-shooting Guide ACTION FAILURE PROBABLE CAUSE SOLUTION • Connect pliers of • The pump does • Burnt fuse •...
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Page 8: Replacing Components
long 5 minutes become oxidized) (PROCHONE has not been correctly emptied) • There is a break in • Open the system between and replace hose manometer pressure outlet • Resistance in the • Remove regulator regulator repair or replace • Faulty regulator •... - Page 9 • Remove cover 7. SUPPLIED ACCESSORIES Connection hoses to A/C system 10 AT fuse Spare external filter Spanner for filter removal Supply cable with pliers for connection to the battery 8. CONTROLS 8.2 FUSE The 10 AT Timed fuse can be replaced by unscrewing the fuse holder at the back of PROCHONE.
- Page 10 11.1 Cleaning the body Do not use aggressive or abrasive products; we suggest mild detergents or surface cleaning products. Do not use solvents as they can damage the paint. 11.2 Maintenance of quick fittings Quick fittings contain moving parts. Movement can cause ageing of metals and gaskets. Quick fittings must be replaced after some time.
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