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Table of Contents
Summary of Contents for Jetblack Safety SAFETY CLEANING BOOTH
- Page 1 ACM-0043 Issue 12 TABLE OF CONTENTS:...
- Page 2 MAIN FEATURES & COMPONENTS OUTLINE DRAWINGS EQUIPMENT ARRIVAL / INSPECTION SAFETY INFORMATION INSTALLATION PROCEDURES GENERAL OPERATION SYSTEM RATING JETBLACK SAFETY CLEANING STATION INFORMATION WIRING DIAGRAMS LEV DATA WARRANTY INFORMATION WEEE RECYCLING & MATERIALS DISPOSAL MANUFACTURER SERVICE ADDRESS DECLARATION OF CONFORMITY...
- Page 3 DO NOT USE IN ATEX ZONES OR NEAR EXPLOSIVE SUBSTANCES! The JetBlack Safety Cleaning Booth was created to be mobile or remain at a fixed location for the life of the unit. In addition, the Cleaning Booth is all electric and uses no compressed air – contaminated workers can continuously enter and exit the unit without having to wait for a compressor tank to re-fill.
- Page 4 Indoor Version Features All-weather painted steel enclosure Entry/Exit door with viewing windows (Makralon) Extractor Unit Outdoor Version Features Rain cover for main Booth enclosure Rain cover for extractor unit Internal Features (for both Internal and External models) 4 of 22...
- Page 5 LED Light PIR Sensor PPE Label Pressure Gauge Manufacturer & LEV label On/Off Switch Cleaning Station Nozzle Assembly Hose Emergency Stop Foot Grille 5 of 22...
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Page 6: Outline Drawings
4. OUTLINE DRAWINGS Indoor Version Outdoor Version 5. EQUIPMENT ARRIVAL / INSPECTION If there are any shortages, discrepancies or damage to your product upon delivery, please immediately contact the 6 of 22... -
Page 7: Safety Information
There are no serviceable parts within the user area of the Booth. • The only serviceable part within the JetBlack Safety Cleaning Station is the filter element. • The only serviceable parts within the extractor are the filter collection bag, and the main canister filter. -
Page 8: Installation Procedures
7. INSTALLATION PROCEDURES Cleaning Booth Installation On supply this Cleaning Booth will consist of either: UK only - Booth, extractor & a length of flexible ducting. All individual items are LEV compliant, but correct assembly & installation must take place (by a LEV service provider) to make a fully compliant system. - Page 9 Installation Continued Other parts of the consignment • Wire Live, Neutral & Earth into the Booth control panel, (located at the back of the Booth). Wire to a fused supply according to the rating plate. • Earth the base section using the earth point provided at the rear of the Booth. •...
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Page 10: General Operation
The Booth will automatically switch off if the gauge pressure reads above 1.25kPa. In this case the main canister filter on the extractor must be replaced before the Booth is operational again. Contact your local JetBlack Safety representative, quoting the part reference (found in the extractor manual) for a replacement. -
Page 11: System Rating
In this case, switch the unit off and wait for a few minutes before re-using. Spare filters for the Cleaning Station and the extractor can be purchased by calling +44 01297 529242 or contacting your local JetBlack Safety representative. Replacement filters information is as follows: •... - Page 12 10. JETBLACK SAFETY CLEANING STATION INFORMATION Cleaning Station Nozzle Attachment If the Cleaning Station nozzle/gun attachment needs to be detached and/or replaced: • Rotate the black quick release fitting 90° until it clicks. • Push upper ring towards the hose (away from gun, Figure 3) and pull and twist the gun. At this point, the gun will detach.
- Page 13 Standard Cleaning Station Components Cleaning Station Spares List If you require any spare parts for your Cleaning Station unit, please refer to the following Part Numbers: Part Number Part Description JBA-015 Moulded Cleaning Station full nozzle assembly (includes dip-moulded nozzle) JBA-015/MN01/BLACK Dip-moulded nozzle fitting JS-009/1500...
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Page 14: Wiring Diagrams
11. WIRING DIAGRAMS 14 of 22... - Page 15 15 of 22...
- Page 16 12. LEV DATA It is advised that anyone responsible for this equipment is aware of the risks associated with occupational dust exposure. Make sure that this Booth is risk assessed and complies with COSHH regulations (Control Of Substances Hazardous to Health), or alternatively the equivalent local regulations.
- Page 17 On exiting the Booth, the light & extractor should overrun for 1 minute. Once the light & extractor have switched off, and a further minute has passed, the extractor will self-agitate to clean the large cannister filter. The agitate sequence should also last 1 minute.
- Page 18 LEV & general commissioning check list LEV requirement Task Results (UK only) (Y or N) Has the area been risk assessed for the booth install? Is the MCB protected electrical supply suitable for the environment? Has the booth & extractor been earthed? Please note in some cases the ducting may also require earthing.
- Page 19 LEV Maintenance Log Week Date Checked by Check Check for Check filters for Check waste Empty dust Comments duct for obstructions condition & collectors, collection bags damage damage damage & condition CHANGE RECIPROCATOR GUARD FILTERS (0-1257/10/PAPER) & ROOF FILTER BHTF01/ELEMENT CHANGE RECIPROCATOR GUARD FILTERS (0-1257/10/PAPER) &...
- Page 20 Week Date Checked by Check Check for Check filters Check waste Empty dust Comments duct for obstructions for condition collectors, collection bags damage & damage damage & condition CHANGE RECIPROCATOR GUARD FILTERS (0-1257/10/PAPER) & ROOF FILTER BHTF01/ELEMENT CHANGE RECIPROCATOR GUARD FILTERS (0-1257/10/PAPER) & ROOF FILTER BHTF01/ELEMENT IT’S NOW TIME TO BOOK AN LEV RE-TEST &...
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Page 21: Warranty Information
13. WARRANTY INFORMATION JetBlack Safety is a trading name of Air Control Industries Ltd (ACI). Subject to the restrictions mentioned below, your equipment Warranty covers the repair or replacement, free of charge, of parts acknowledged to be faulty by Air Control Industries Ltd (ACI), as well as the labour necessary to repair the equipment for twelve months from the date of shipment. -
Page 22: Declaration Of Conformity
15. MANUFACTURER SERVICE ADDRESS Our products are manufactured in compliance with applicable international standards and regulations. If you have any queries regarding the use of our products, please contact: Air Control Industries Ltd Weycroft Avenue, Millwey Rise Industrial Estate, Axminster, EX13 5HU, UK www.aircontrolindustries.com sales@aircontrolindustries.com Tel: +44(0)1297 529242...