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TOTETILTER
INSTALLATION / OPERATION / MAINTENANCE

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Summary of Contents for TrueClean ToteTilter TTT-05-304A

  • Page 1 TOTETILTER ™ INSTALLATION / OPERATION / MAINTENANCE...
  • Page 2: Table Of Contents

    Table of Contents Introduction ..................3 Safety .
  • Page 3: Introduction

    ® This manual contains installation, operation, and maintenance instructions for the TrueClean ToteTilter™. The ToteTilter is designed for minimal routine maintenance, but care and attention should be given to the instructions provided in this manual. All ToteTilters are available with an optional ToteStand™ that can provide additional functionality.
  • Page 4: Safety

    Read this manual before installing, operating, and maintaining this equipment. Failure to read the manual can result in personal injury and/or equipment damage. Do not attempt to remove and/or modify any TrueClean products or programming. Doing so can create unsafe conditions for the operator(s) and/or surrounding persons. Any change to TrueClean products or programming will void any and all warranties.
  • Page 5: At A Glance

    At a Glance TOTETILTER™ Tote frame, upper section Air pressure regulator Tote frame, lower section Hand Valve (included) Mechanical stop Foot Valve (optional) Actuator bellows SIDE VIEW...
  • Page 6: Installation - Totetilter

    Installation This manual provides the most common or general installation instructions. If there is a need to deviate from the methods described below, please contact us for additional technical support. TECHNICAL DATA: Tilt Options: 5º or 10º Controls: Hand valve (standard), Foot valve (optional) Maximum load: 5000 lb Maximum life: 1600 lb Maximum inlet pressure: 150 psig...
  • Page 7: Installation - Fixed Totetilter

    Installation INSTALLING FIXED TOTETILTER: 1. Place the ToteTilter on a level surface — leaving sufficient room for forklift travel. Note: Shims, grout, etc., can be used to level the ToteTilter. 2. The ToteTilter should be set into place using a forklift or other equipment-moving machine 3.
  • Page 8: Operation

    Operation Operators should refrain from making contact or interfering with a CAUTION ToteTilter while it is raising or lowering as pinch points may exist. Operators should not attempt to load or unload a ToteTilter while it is CAUTION raising or fully raised. RAISING SEQUENCE: 1.
  • Page 9: Maintenance - Replacing Airlines

    Maintenance General cleanliness will extend the life of the ToteTilter and its mechanical components. Where possible, the area should be kept free of spills and loose debris. Before maintenance begins, remove the inbound air supply from the WARNING pressure regulator. The ToteTilter should be in the 0° tilt position prior to maintenance.
  • Page 10: Maintenance - Replacing Actuators

    Maintenance REPLACING ACTUATORS: If one actuator needs to be replaced, it is recommended to replace the other — even if it is not leaking. 1. Confirm that the ToteTilter is in the 0° tilt position, then disconnect the inbound airline at the pressure regulator.
  • Page 11: Maintenance - Grease Fittings

    Maintenance GREASE FITTINGS: General-purpose bearing grease should be used, as approved by the facility manager, or in accordance with established manufacturing procedures. 1. Before applying new grease, wipe as much foreign debris off of the dynamic hinges as possible. 2. Apply generous amount of facility-approved bearing grease to each of the dynamic hinges.
  • Page 12: Parts List

    Parts List TOTETILTER PARTS LIST ITEM PART NUMBER DESCRIPTION 5º MODEL: TTT-05-304A FRAME STRUCTURE 10º MODEL: TTT-10-304A R72G-2AK-RFG COMPRESSED AIR REGULATOR CS00964 1/4” COMPRESSED AIR INLET 5º MODEL: W01-358-7731 FLEXIBLE ACTUATOR 10º MODEL: W01-358-7325 41-6 AIRLINE FOR ACTUATOR CS00409 1/4” MNPT CONNECTOR VHS30-N02B-Z 0.25”...
  • Page 13: Troubleshooting

    Troubleshooting Q: What should I do when the TrueClean ToteTilter system fails to lift? A: Try the following solutions: Verify incoming plant air pressure to the unit is greater than 30 PSIG, and less than the maximum 150 PSIG. Verify the pressure regulator is at the stated pressure for the specific unit. This information can be found on the equipment tag and is generally 15-30 PSIG.
  • Page 14: Customer Notes

    Notes...
  • Page 15: Warranty

    Warranty GENERAL PROVISIONS: Central States Industrial Equipment & Service Inc. (the “Company”) warrants exclusively to the original purchaser (the “Customer”) that equipment or parts thereof manufactured and sold by the Company will be free from defects in material and workmanship only, under normal use and service, for a period of one (1) year from the original shipment date.
  • Page 16 TC TOTETILTER™ IOM—REV 09/20...

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Totetilter ttt-10-304a

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