Textron Greenlee 6810 Instruction Manual

Ultra cable feeder

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INSTRUCTION MANUAL

6810

Ultra Cable Feeder

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

99928760

IM 1359 REV 9 4/10

Table of Contents

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Summary of Contents for Textron Greenlee 6810

Page 1 INSTRUCTION MANUAL 6810 Ultra Cable Feeder Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99928760 © 2010 Greenlee Textron Inc. IM 1359 REV 9 4/10...
Page 2: Table Of Contents
Do not discard this product or throw away! For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee / A Textron Company 4455 Boeing Dr.
Page 3: Important Safety Information
Hazards which, if not avoided, COULD result in severe injury or death. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 4 Failure to observe this warning could result in severe Note: Keep all decals clean and legible, and replace injury or death. when necessary. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 5: Identification
Size ..........1040 mm x 699 mm x 953 mm (41" x 27.5" x 37.5") Tire Pressure Carlisle Turf Glide ................1.5 bar (22 psi) Carlisle USA Trail ................3.8 bar (50 psi) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 6: Features
Low-speed DC motors provide quiet operation injury or death. • Efficient permanent-magnet motor design requires little power • Maintenance-free chain drive Upper Drive Unit (shaded area) Lifting sling Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 7: Setup
25˚ max. Provide enough distance for the cable to be slack 2" conduit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 8: Securing The Cable Feeding System
Stiff-arm Boom Against Reel Stand 2" Rigid Cable 2" Rigid Feeder Stiff-arm Boom Against Step Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 9: Loading The Cable Feeder
3. Rotate the cable divider out and up. Push down Push down on handle on handle while rotating. while rotating. Cable divider Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 10: Loading Cable
• Do not cross the cables. • If pulling a smaller diameter ground cable, feed it in at the leftmost side of the cable feeder. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 11: Operation
If this happens, move the feeder away from Stop Switch the reels, anchor the feeder to the ground, or feed the cable from underneath the reels. Keep this angle to a minimum. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 12: Troubleshooting
Use longer stiff-arm boom to place during operation. feeder is too steep. feeder further from reel(s) and reduce angle. Anchor feeder to ground. Feed cable(s) from under reels. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 13 Place a jumper wire between the Bad wire or incorrect two larger 115 V output terminals Replace the relay. wiring. of the relay. Does unit run when plugged in? Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 14: Service
Pull off the red and black motor leads from the rectifier. Remove the screw (47), nut (48) and Reassemble in the reverse order. lock washer (49) securing the ground wires. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 15 Reassemble in the reverse order noting the following: Replace any needle bearings that have been removed Caster Wheel Disassembly with new ones. Remove the 2 cotter pins securing the frame shafts Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 16: Illustrations And Parts Lists
Ultra Cable Feeder Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 17 Ultra Cable Feeder Illustration—Motor Box Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 18 Screw, 5/16"-18 UNC x 4.50 hex head cap (top motor) ......4 (28) 90529324 Screw, 5/16"-18 UNC x .75 socket head cap (lower motor) ..... 4 50056816 Key, 3/16" square x 1" lg................2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 19 Screw, 3/8 dia. x 3/8 long shoulder ............1 90551273 Wheel, swivel caster ................. 1 (54) 90505301 Screw, 3/8-16 UNC x 1.00 hex head ............4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 20 Decal, warning ..................2 50057782 Decal, E-stop .................... 1 Note: Key numbers in parenthesis denote unshown hardware used to attach items of the same key number. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 21 Ultra Cable Feeder Illustration—Control Unit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 22 Ultra Cable Feeder Control Unit Wiring Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 23 Not Shown: 50057774 Decal, control box ..................1 Note: Key numbers in parenthesis denote unshown hardware used to attach items of the same key number. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 24 Ultra Cable Feeder Illustration—Motor Breakdown Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 25 Commutator end assembly (with brushes) ..........1 91869528 Positive commutator brush wire ............... 1 91869536 Negative commutator brush wire .............. 1 91869544 Ground wire unit ..................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Page 26: Wiring Schematic
815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com Printed in USA...