P.A. SRF-48 Installation Manual

Servo roll feed

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Summary of Contents for P.A. SRF-48

Page 2: Table Of Contents
Form 1189 SRF-48 ROLL FEED 4/1/2009 TABLE OF CONTENTS DESCRIPTION PAGE INSTALLATION ................................. 3 1.1. MECHANICAL INSTALLATION ........................3 1.2. ELECTRICAL INSTALLATION ........................4 1.3. LOADING THE FEED ............................5 1.4. THREADING THE TOOL ..........................7 1.5. RUNNING THE FEED ............................. 8 1.6.
Page 3: Installation
1.1. MECHANICAL INSTALLATION The SRF-48 Roll Feed is supplied with an adjustable mounting bracket. The feed should be securely mounted to the press frame. (A transition bracket is sometimes required in certain applications.) The feed should be centered, square, and perpendicular to the pass line of the press. It should be mounted at a height that will accommodate the appropriate die sets.
Page 4: Electrical Installation
Form 1189 SRF-48 ROLL FEED 4/1/2009 1.2. ELECTRICAL INSTALLATION The Ultra Control has been designed to make electrical connections quickly and easily. All that is required is a "clean" source that must be connected to the main disconnect switch. The inputs and outputs to your press control (i.e. Emergency Stop, Feed Cam Signal, Pilot Release Cam Signal, Reset Cam Signal) must also be connected for proper operation.
Page 5: Loading The Feed
Form 1189 SRF-48 ROLL FEED 4/1/2009 1.3. LOADING THE FEED FIGURE 3 Prior to this step, the electrical control must be powered up and all needed parameters are loaded. (Refer to the Ultra Operating Manual.) NOTE: This example is based on using PLS (Programmable Limit Switch), but all PLS timing notes can be easily translated to other forms of timing.
Page 6 Form 1189 SRF-48 ROLL FEED 4/1/2009 FIGURE 3A 2. Adjust for the material thickness using the (2) Cylinder Thickness Adjustment dials. Adjust the dials to the required setting for your material. (0-3mm range) Refer to the FIGURE 3A for proper setting 3.
Page 7: Threading The Tool
Form 1189 SRF-48 ROLL FEED 4/1/2009 FIGURE 4 8. Continue to jog the press slowly until the longest pilot just comes out of the material. Note the press positional readout and put this setting into your PLS for the ‘Feed Cam On’ setting. Set the ‘Feed Cam Off’ point so that there is enough time to complete the feed length and enough time to stop the press, if there is a feed fault.
Page 8: Running The Feed
Form 1189 SRF-48 ROLL FEED 4/1/2009 1.5. RUNNING THE FEED Put the Ultra Control into “Auto” mode and press the Cycle Start button. The Ultra Control will now follow the press until it is stopped by the Operator, counter, emergency stop, or feed error.
Page 9: Pneumatic Pilot Release
Form 1189 SRF-48 ROLL FEED 4/1/2009 NOTES ABOUT ‘POSSIBLE PROBLEM TOOLING’: * A tight die, one that is not square, or has other tooling problems, will cause significant difficulty and downtime. Accuracy in feeding is directly related to how easily the feeder can position the strip in the die. Binding, bad part ejection, or sticking parts may cause the material to "jam"...
Page 10: Maintenance
Form 1189 SRF-48 ROLL FEED 4/1/2009 Air pressure of 80-100 PSI is required for proper operation of the release. A 3/8” tubing fitting is provided for the air supply connection. 2. MAINTENANCE The Ultra Advantage Servo Roll Feed needs very little maintenance to keep the system operating at its optimum performance.
Page 11: Mechanical Parts
Form 1189 SRF-48 ROLL FEED 4/1/2009 3. MECHANICAL PARTS...
Page 12 Form 1189 SRF-48 ROLL FEED 4/1/2009...
Page 13 Form 1189 SRF-48 ROLL FEED 4/1/2009...
Page 14 Form 1189 SRF-48 ROLL FEED 4/1/2009...
Page 15: Parts List
Form 1189 SRF-48 ROLL FEED 4/1/2009 3.1. PARTS LIST PART NUMBER DESCRIPTION DIN-125-M16 M16, WASHER, FLAT, REG,ZINC PLATED STEEL 6 DIN-125-ZY-M5 M5, WASHER, FLAT, REG,ZINC PLATED YELLOW 2 DIN-128-A-M8 CURVED SPRING WASHER DIN-71412-A-M6 LUBRICATING NIPPLE, CONED TYPE A DIN-7991-M5x10 M5x10MM LG, FHSCS, ZINC PLATED...
Page 16 Form 1189 SRF-48 ROLL FEED 4/1/2009 R-SRF-1300-034U UPPER ROLL, URETHANE (OPTIONAL) R-SRF-1300-035 PIVOT SHAFT R-SRF-1300-036 GEAR RETAINING CAP R-SRF-1300-037 SPRING BUSHING R-SRF-1300-037 CYL MTNG BLOCK KEY R-SRF-1300-038 CYL CLEVIS MNT R-SRF-1300-039 SPRING R-SRF-1300-040 CLEVIS BUSHING R-SRF-1300-041 PRESS MOUNTING KEY R-SRF-1300-042...
Page 17: Warning
4. WARNING This equipment offers various means of operating or controlling machines. The operator must not be in or near the point-of- operation of the machine, or the operating parts of any equipment installed on the machine, or bodily injury could result. The EMPLOYER must post adequate warning signs onto the machine with proper warnings for his machine and the specific application to which the machine and equipment are being applied.