Tokheim Quantium 510 Installation Manual
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Tokheim Quantium 510 Installation Manual

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Quantium 510
Installation Manual
Document Ref 942583-001
Rev - 8
04/2015

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Summary of Contents for Tokheim Quantium 510

  • Page 1 Quantium 510 Installation Manual Document Ref 942583-001 Rev - 8 04/2015...
  • Page 2 Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives.
  • Page 3 Quantium 510 Installation Manual Revision Record REVISION RECORD Date Revision Page Reason 13/09/2007 Original Issue 10/01/2008 Main Contents revised 10/01/2008 Section 1 Contents revised 10/01/2008 New info added for MID 10/01/2008 Section 5 Contents revised 10/01/2008 5-6 to 5-24 New info added for earthing; repagination...
  • Page 4 Change to text (MID certified dispensers) Front Cover Change to front cover Back Cover Change to back cover 27/07/2012 Change to Note - Tokheim requires rigid pipes for SAT lines 5.4.1 New photograph Item 10 5.4.2 New photograph Item 9 5.4.3 New information.
  • Page 5 Quantium 510 Installation Manual Revision Record Date Revision Chapter Reason 3-14, 3-15 Ground Frame part numbers table added 3-20 Updated 4F2C VHS 4-4 drawing Section 5 Contents updated 5-24 New section added, Installation of TQP-HS Pumps 5-26 New section added, Fitting a Risbridger Check Valve 5-27, 5-28 Section 5.6.1 Junction Box Wiring updated...
  • Page 6 Revision Record Quantium 510 Installation Manual This page is intentionally blank Document Ref 942583-001 Rev 8...

  • Page 7: Table Of Contents

    Quantium 510 Installation Manual Contents CONTENTS INTRODUCTION ......................1-2 How To Use This Manual ..................1-2 Product Scope ...................... 1-2 Authorised Technicians ..................1-3 Contact Information ..................... 1-3 Health & Safety ....................1-3 1.5.1 Safety Checklist ................... 1-3 1.5.2 Duties of the Employees ..............1-4 1.5.3...
  • Page 8 Contents Quantium 510 Installation Manual Ground Plans ...................... 3-16 3.4.1 Two Frames & One Column Models (Suction & Submerged) (1-1, 1-2, HS(M) 1-1, HS(M) 1-2, THS 1-2, VHS(M)1-1, VHS(M) 1-2) ..3-16 3.4.2 Two Frames & Two Columns Models (Suction & Submerged) (2-2, 2-4, HS 2-2, HS 2-4, VHS 1-2 SS,VHS (M)2-4) ......
  • Page 9 Quantium 510 Installation Manual Contents 5.4.10 Earthing ....................5-24 Hydraulic Connections ..................5-25 5.5.1 Installation of TQP-HS Pumps ............5-25 5.5.2 Pipework - Suction Dispensers ............5-25 5.5.3 Fitting A risbridger Check Valve ............5-27 5.5.4 Pipework - Submerged Dispensers ........... 5-27 5.5.5...
  • Page 10 Contents Quantium 510 Installation Manual This page is intentionally blank Document Ref 942583-001 Rev 8...
  • Page 11 Quantium 510 Installation Manual Introduction SECTION 1 CONTENTS INTRODUCTION ......................1-2 How To Use This Manual ..................1-2 Product Scope ...................... 1-2 Authorised Technicians ..................1-3 Contact Information ..................... 1-3 Health & Safety ....................1-3 1.5.1 Safety Checklist ................... 1-3 1.5.2...

  • Page 12: Introduction

    The equipment and models covered by the contents of this manual are: - The Quantium 510 range of fuel dispensers, with the exception of the LPG version. For information on Quantium LPG dispensers refer to the relevant LPG manual as provided by Tokheim.

  • Page 13: Authorised Technicians

    Quantium 510 Installation Manual Introduction Authorised Technicians Only qualified technicians familiar with the contents of this manual should carry out the procedures contained herein. WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT IN SERIOUS INJURY OR LOSS OF LIFE.

  • Page 14: Duties Of The Employees

    Introduction Quantium 510 Installation Manual 1.5.2 DUTIES OF THE EMPLOYEES • To ensure optimal accident prevention in our company, in addition to general rules applying to worker’s protection, it is necessary to take into account all the national protection of workers legislation and to actively support all measures which enhance safety standards.

  • Page 15: Warning Signs

    Quantium 510 Installation Manual Introduction Covers that can be opened, such as the calculator housing, should be handled with care. Ensure that the retaining catch is placed in the correct position to prevent the cover falling onto the head of the service engineer or other persons in the area.

  • Page 16: Personal Protective Equipment (Ppe)

    Introduction Quantium 510 Installation Manual Visible from both Do not drive away with sides of dispenser nozzle in tank Next to User Instructions near the nozzle boot 1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE) PROTECTIVE CLOTHING The following clothing should be worn at all times during installation and maintenance procedures:- •...

  • Page 17: Standards & Certificates

    Notified Body. No modification to the dispenser may be performed without express permission from Tokheim and must always use original components or Tokheim retrofit kits. Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability.

  • Page 18: Special Conditions For Safe Use

    MID Dispensers From mid 2007, Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive (MID). Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them into use.
  • Page 19 Quantium 510 Installation Manual Site Preparation SECTION 2 CONTENTS SITE PREPARATION ....................2-2 General ......................... 2-2 2.1.1 Zoning Diagrams ................. 2-2 Basic Model Schematics ..................2-5 2.2.1 Standard Speed Models ............... 2-5 2.2.2 High Speed Diesel Models ..............2-8 2.2.3 Very High Speed Diesel Models ............

  • Page 20: Site Preparation

    Site Preparation Quantium 510 Installation Manual SITE PREPARATION General Tokheim dispensers must only be installed on a level island or forecourt surface. The ground plan will depend on the model ordered. See drawings in Section 3. 2.1.1 ZONING DIAGRAMS The classification of vapour barriers is indicated in the following diagram.
  • Page 21 Quantium 510 Installation Manual Site Preparation Q510 DISPENSER - TQC-VGA CONFIGURATION Non-hazardous zone Zone 1 Zone 2 Calc Head Hose cassette Zone 1 housing Zone Zone Zone 1781 Zone 1 Zone Hydraulic housing Island Level Dim A Dim B Note:- On this drawing all Zone 2 areas are external of the dispenser.
  • Page 22 Site Preparation Quantium 510 Installation Manual Q510 DISPENSER - WINCOR CONFIGURATION Zone 1 Non-hazardous zone Zone 2 Calc Hose Head cassette Zone 1 housing Zone Zone Zone 1781 Zone 1 Zone Hydraulic housing Island Level Dim A Dim B Note:- On this drawing all Zone 2 areas are external of the dispenser.

  • Page 23: Basic Model Schematics

    Quantium 510 Installation Manual Site Preparation Basic Model Schematics Non-return valve TQP-RS Pump TQP-HS Pump (with relief) TQM Meter Solenoid Control Valve 2.2.1 STANDARD SPEED MODELS Model 1-1 Prod B side (left) Prod 1 Blind side A side (right) In case of NON-preset with TQP-RS, the valves are not needed.
  • Page 24 Site Preparation Quantium 510 Installation Manual Model 2-2 Prod Prod B side (left) Prod 1 Prod 2 Blind side A side (right) In case of NON-preset with TQP-RS, the valves are not needed. The valve is needed for Preset or in any case of submerge.
  • Page 25 Quantium 510 Installation Manual Site Preparation Model 3-6 Prod Prod Prod B side (left) Prod 1 Prod 2 Prod 3 Prod 1 Prod 2 Prod 3 A side (right) Prod Prod Prod Model 4-4 Prod Prod Prod Prod B side (left)

  • Page 26: High Speed Diesel Models

    Site Preparation Quantium 510 Installation Manual Model 5-10 Prod Prod Prod Prod Prod B side (left) Prod 1 Prod 2 Prod 3 Prod 4 Prod 5 Prod 1 Prod 2 Prod 3 Prod 4 Prod 5 A side (right) Prod...
  • Page 27 Quantium 510 Installation Manual Site Preparation Model HS 2-2 Diesel Prod B side (left) Prod 1 Diesel 1 Blind side A side (right) In case of NON-preset with TQP-RS or TQP-HS, the valves are not needed. The valve is needed for Preset or in any case of submerge.
  • Page 28 Site Preparation Quantium 510 Installation Manual Model THS 3-4 Diesel Prod Seite B (links) Prod 1 Diesel 2 Prod 1 Diesel 1 Side A (right) Diesel Prod In case of NON-preset with TQP-RS, the valves are not needed. The valve is needed for Preset or in any case of submerge.
  • Page 29 Quantium 510 Installation Manual Site Preparation Model HS 4-4 Diesel Prod Prod Prod B side (left) Prod 1 Prod 2 Prod 3 Diesel 1 Blind side A side (right) In case of NON-preset with TQP-RS, the valves are not needed.

  • Page 30: Very High Speed Diesel Models

    Site Preparation Quantium 510 Installation Manual 2.2.3 VERY HIGH SPEED DIESEL MODELS Model VHS 1-1 L Diesel B side (left) Empty Diesel 1 1.5kW Blind Side A side (right) Model VHS 1-1 R Blind Side B side (left) 1.5kW Empty...
  • Page 31 Quantium 510 Installation Manual Site Preparation Model VHS 1-2 SS L Diesel Diesel B side (left) Empty Diesel 2 Blind Side A side (right) Two diesel nozzles per side connected to one pump. Model VHS 1-2 SS R B side (left)
  • Page 32 Site Preparation Quantium 510 Installation Manual Model VHS 3-6 Diesel Diesel Prod B side (left) Prod 1 Diesel 2 1.5kW 1.5kW Prod 1 Diesel 1 A side (right) Diesel Diesel Prod Two diesel nozzles per side connected to one pump.
  • Page 33 Quantium 510 Installation Manual Site Preparation Model SVHS 3-4 Prod Prod Prod Prod B side (left) B side (left) Prod 1 Prod 1 Prod 3 Prod 3 Prod 1 Prod 1 Prod 2 Prod 2 Prod Prod Prod Prod A side (right) A side (right) 2 x TQP-HS and 1 x TQP-RS or 3 x submerge.

  • Page 34: Master & Satellite Models

    Site Preparation Quantium 510 Installation Manual Model SVHS 5-8 L Diesel Prod Prod Prod B side (left) Prod 1 Prod 2 Prod 3 Diesel 2 Prod 1 Prod 2 Prod 3 Diesel 1 A side (right) Diesel Prod Prod Prod 1 x TQP-HS and 4 x TQP-RS or 5 x submerge.
  • Page 35 Quantium 510 Installation Manual Site Preparation Model HSM 1-2 B side (left) Satellite Feed with continuous Diesel filling button (optional) Diesel 1 1.5kW Empty Diesel 1 Satellite Feed with continuous Diesel filling button (optional) A side (right) Model HSM 5-8...
  • Page 36 Site Preparation Quantium 510 Installation Manual Model VHSM 1-1 R Blind Side B side (left) 1.5kW Empty Diesel 1 Diesel Satellite Feed with continuous filling button (optional) A side (right) Model VHSM 1-2 B side (left) Diesel Satellite Feed with continuous...
  • Page 37 Quantium 510 Installation Manual Site Preparation Model SVHSM 5-5 Prod Prod Prod Diesel2 B side (left) Diesel 2 Prod 1 Prod 2 Prod 3 1.5kW A side (right) Diesel 1 Satellite Feed with continuous filling button (optional) Diesel 1 1 x TQP-HS and 4 x TQP-RS or 5 x submerge.

  • Page 38: Hydraulic Connections

    If an adaptor is used, the dimensions shown will need to be reduced (maximum 36mm). Tokheim requires that rigid pipes must be used for all SAT lines. Never slacken or remove fixing brackets holding pipework to the dispenser. Ensure that no strain is placed on pipework during installation.
  • Page 39 Quantium 510 Installation Manual Site Preparation Suction & Submerged Connection (with Filterbox, without Flexible coupling) - Dispensers Manufactured Before June 2014 Filter Level Driptray height Island Level Submerged Connection only (with Filterbox, without Flexible coupling) - Dispensers Manufactured After May 2014...
  • Page 40 Site Preparation Quantium 510 Installation Manual Suction Connection - Flexible Coupling to 1.5” O-ring Compression Flange (with & without Filterbox) Ø50 Flexible coupling to 1.5" O-ring compression flange O-ring seal level Driptray height Island Level Suction Connection - Flexible Coupling to 1.5” Female Thread (with &...
  • Page 41 Quantium 510 Installation Manual Site Preparation Suction Connection with Nefit Adaptor (Filterbox only) Filter Level NEFIT adapter Inlet riser pipe Driptray height Island Level Submerged Connection with Nefit Adaptor & Shear Valve (Filterbox only) - Dispensers Manufactured Before June 2014...

  • Page 42: Master & Satellite Connections

    Site Preparation Quantium 510 Installation Manual Submerged Connection with Shear Valve (Filterbox only) - Dispensers Manufactured After May 2014 NEFIT NUT Pipe 951639 Driptray height Island Level Shear Valve 901108 G1.5" 2.3.2 MASTER & SATELLITE CONNECTIONS Master Connection Connection Flange Level Ø12...
  • Page 43 Quantium 510 Installation Manual Site Preparation Satellite Connection Connection Flange Level Ø12 Driptray height Master to Mini-Satellite Connection Connection Flange Level Ø12 Driptray height Page 2-25 Document Ref 942583-001 Rev 8...

  • Page 44: Vapour Recovery Connections

    Site Preparation Quantium 510 Installation Manual 2.3.3 VAPOUR RECOVERY CONNECTIONS VR Connection - Standard (no shear valve) For M8 screw Connection Flange Level Driptray height Island Level VR Connection with OPW Shear Valve (Option) 900015-022 M10x45 Bolt Flange on Dispenser...
  • Page 45 Quantium 510 Installation Manual Site Preparation VR Connection with Risbridger Shear Valve (UK & EIRE) Kit Clamp fixed to Driptray ground frame height Risbridger Shear Valve 906069 Underside of dispenser Weak point level with top of ground frame Clamp fixed to 97.5...
  • Page 46 • Arrester must be manufactured from materials suitable for use with ethanol and bio-ethanol blended fuels Tokheim offer two kits for use with Quantium dispensers to fullfil these requirements, both kits using the inline deflagration flame arrester certified for use with Gas Group IIB1 thus suitable for all percentage ethanol blends. The kit must be installed in close proximity to the underside of the dispenser in accordance with the drawings in this section.
  • Page 47 Quantium 510 Installation Manual Site Preparation VR Connection with Shear Point & Flame Arrester for Ethanol Kit 1 - Tokheim Part No 943143-001 900015-022 M10x45 Bolt Insulation Sleeve 900758-003 901596 Flange on Dispenser VR Flexi Gasket 901859 Flange 1" 78mm...
  • Page 48 Site Preparation Quantium 510 Installation Manual VR Connection with Risbridger Shear Valve & Flame Arrester for Ethanol Kit 2 - Tokheim Part No 943143-002 900015-022 M10x45 Bolt Flange on Dispenser 901596 Insulation Sleeve 900758-003 VR Flexi Gasket 901859 Flange 1" 78mm...

  • Page 49: Electrical Connections

    Quantium 510 Installation Manual Site Preparation Electrical Connections The electrical connection to be established between the kiosk and the dispenser exists in different configurations. The mains connection (power from the mains supply panel to the dispenser) and the data connection (link between forecourt controller and calculator) are customer, country and configuration specific.
  • Page 50 Site Preparation Quantium 510 Installation Manual This page is intentionally blank Page 2-32 Document Ref 942583-001 Rev 8...
  • Page 51 Quantium 510 Installation Manual Drawings...

  • Page 52: Drawings

    DRAWINGS Dispenser Dimensions 3.1.1 TWO FRAMES & ONE COLUMN MODELS (1-1, 1-2, HS 1-1, HSM 1-1, HS 1-2, HSM 1-2, THS 1-2, VHS 1-1, VHS 1-2, VHSM 1-2) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base...

  • Page 53: Two Frames & Two Columns Models (2-2, 2-4, Hs 2-2, Hs 2-4, Vhs 1-2 Ss, Vhs 2-4, Vhsm 2-4)

    3.1.2 TWO FRAMES & TWO COLUMNS MODELS (2-2, 2-4, HS 2-2, HS 2-4, VHS 1-2 SS, VHS 2-4, VHSM 2-4) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B...

  • Page 54: Three Frames & Two Columns Models (Ths 3-4, Svhs 3-4)

    3.1.3 THREE FRAMES & TWO COLUMNS MODELS (THS 3-4, SVHS 3-4) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level Cladding extent...

  • Page 55: Three Frames & Three Columns Models (3-3, 3-6, Hs 3-3, Hs 3-6, Vhs 3-6)

    3.1.4 THREE FRAMES & THREE COLUMNS MODELS (3-3, 3-6, HS 3-3, HS 3-6, VHS 3-6) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level...

  • Page 56: Four Frames & Two Columns Models (Vhs 4-4)

    3.1.5 FOUR FRAMES & TWO COLUMNS MODELS (VHS 4-4) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level Cladding extent 33.5...

  • Page 57: Four Frames & Three Columns Models (Ths 4-6, Svhs 4-6)

    3.1.6 FOUR FRAMES & THREE COLUMNS MODELS (THS 4-6, SVHS 4-6) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level Cladding extent...

  • Page 58: Four Frames & Four Columns Models (4-4, 4-8, Hs 4-4, Hs 4-8, Vhs 4-8)

    3.1.7 FOUR FRAMES & FOUR COLUMNS MODELS (4-4, 4-8, HS 4-4, HS 4-8, VHS 4-8) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level...

  • Page 59: Five Frames & Four Columns Models (Ths 5-8, Hsm 5-8, Svhs 5-8, Svhsm 5-5)

    3.1.8 FIVE FRAMES & FOUR COLUMNS MODELS (THS 5-8, HSM 5-8, SVHS 5-8, SVHSM 5-5) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level...

  • Page 60: Five Frames & Five Columns Models (5-10)

    3.1.9 FIVE FRAMES & FIVE COLUMNS MODELS (5-10) B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level Cladding extent 33.5...

  • Page 61: Satellite

    3.1.10 SATELLITE B SIDE Cladding extent (column) Edge of driptray base DETAIL A A SIDE Groundframe extent Cladding extent (door) Edge of driptray base DETAIL B Groundframe extent SEE DETAIL B SEE DETAIL A Island Level Cladding extent 33.5 SEE DETAIL C (end panel) DETAIL C 911.5...

  • Page 62: Mini-Sat

    3.1.11 MINI-SAT 5.75 Cladding side panel Edge of driptray base Ground frame extent DETAIL A Cladding side panel 10.2 DETAIL B DETAIL A Edge of driptray base Island level Ground frame extent Ground frame Part No. 943509 Driptray extent 248.5 Driptray extent Ground frame extent DETAIL B...

  • Page 63: Dispenser Heights

    Dispenser Heights Standard Head Media Head...

  • Page 64: Ground Frames

    Ground Frames MODEL CONFIGURATION DRIPTRAY SIZE GROUND FRAME PART NUMBER COMMENTS 2F1C 901110 2F1C 901110 2F2C 901113 2F2C 901113 3F3C 901120 3F3C 901120 4F4C 901124 4F4C 901124 5F5C 908219 5-10 5F5C 908219 HD 2-2 2F2C 901113 HS 5-8 5F4C 901127 THS 1-2 2F1C 901110...
  • Page 65 Ground Frames (Cont.) MODEL CONFIGURATION DRIPTRAY SIZE GROUND FRAME PART NUMBER COMMENTS 2F1C 901110 MSAT 0F1C 943509 2F1C 903575-001 2F1C 903575-001 2F2C 903575-002 2F2C 903575-002 3F3C 903575-004 3F3C 903575-004 4F4C 903575-006 4F4C 903575-006 5F5C N.A. Use 908219 + 5x901072 + 20x900016-004 + 20x900013-003 5-10 5F5C N.A.

  • Page 66: Two Frames & One Column Models (Suction & Submerged) (1-1, 1-2, Hs(M) 1-1, Hs(M) 1-2, Ths 1-2, Vhs(M)1-1, Vhs(M) 1-2)

    Ground Plans 3.4.1 TWO FRAMES & ONE COLUMN MODELS (SUCTION & SUBMERGED) (1-1, 1-2, HS(M) 1-1, HS(M) 1-2, THS 1-2, VHS(M)1-1, VHS(M) 1-2) Driptray extent MODELS 1-2, HS 1-2 MODELS VHS 1-1R 911.5 Side B Side B *-DISPENSER SIDE B-* Side A Side A MODELS 1-1R, HS 1-1R...

  • Page 67: Two Frames & Two Columns Models (Suction & Submerged) (2-2, 2-4, Hs 2-2, Hs 2-4, Vhs 1-2 Ss, Vhs

    3.4.2 TWO FRAMES & TWO COLUMNS MODELS (SUCTION & SUBMERGED) (2-2, 2-4, HS 2-2, HS 2-4, VHS 1-2 SS, VHS (M)2-4) Driptray extent 1074 *-DISPENSER SIDE B-* MODELS 2-2, 2-4, HS 2-2, HS 2-4 Prod 1 Prod 2 Side B Side A *-DISPENSER SIDE A-* MODEL VHS 1-2 SS, VHS 2-4...

  • Page 68: Three Frames & Two Columns Models (Suction & Submerged) (Ths 3-4, Svhs 3-4)

    3.4.3 THREE FRAMES & TWO COLUMNS MODELS (SUCTION & SUBMERGED) (THS 3-4, SVHS 3-4) Driptray extent MODEL THS 3-4 1319.5 Side B Prod 1 Diesel Diesel *-DISPENSER SIDE B-* Side A Mounting Holes Groundframe NOTE : When measuring from the external edge of a factory *-DISPENSER SIDE A-* supplied groundframe, add 8mm to dimensions referenced from edge of driptray base.

  • Page 69: Three Frames & Three Columns Models (Suction & Submerged) (3-3, 3-6, Hs 3-3, Hs 3-6, Vhs 3-6)

    3.4.4 THREE FRAMES & THREE COLUMNS MODELS (SUCTION & SUBMERGED) (3-3, 3-6, HS 3-3, HS 3-6, VHS 3-6) Driptray extent 1467.5 MODEL 3-3, 3-6, HS 3-3, HS 3-6 * - DISPENSER SIDE B - * Side B Prod 1 Prod 2 Prod 3 2x321=462 597.5...

  • Page 70: Four Frames & Two Columns Models (Suction & Submerged) (Vhs 4-4)

    3.4.5 FOUR FRAMES & TWO COLUMNS MODELS (SUCTION & SUBMERGED) (VHS 4-4) Driptray extent...

  • Page 71: Four Frames & Three Columns Models (Suction & Submerged) (Ths 4-6, Svhs 4-6)

    3.4.6 FOUR FRAMES & THREE COLUMNS MODELS (SUCTION & SUBMERGED) (THS 4-6, SVHS 4-6) Driptray extent 1698.5 597.5 1043 MODEL THS 4-6 *-DISPENSER SIDE B-* Prod 1 Prod 2 Diesel Diesel Side B Side A Mounting Holes 904 148 Groundframe *-DISPENSER SIDE A-* NOTE : When measuring from the external edge of a factory supplied groundframe, add 8mm to dimensions referenced from edge of driptray base.

  • Page 72: Four Frames & Four Columns Models (Suction & Submerged) (4-4, 4-8, Hs 4-4 , Hs 4-8, Vhs 4-8)

    3.4.7 FOUR FRAMES & FOUR COLUMNS MODELS (SUCTION & SUBMERGED) (4-4, 4-8, HS 4-4 , HS 4-8, VHS 4-8) Driptray extent MODELS 4-4, 4-8, HS 4-4, HS 4-8 1861 Prod Prod Prod Prod *-DISPENSER SIDE B-* Side B Side A 3x231=693 *-DISPENSER SIDE A-* MODEL VHS 4-8...

  • Page 73: Five Frames & Four Columns Models (Suction & Submerged) (Svhsm 5-5, Hsm 5-8, Svhs 5-8)

    3.4.8 FIVE FRAMES & FOUR COLUMNS MODELS (SUCTION & SUBMERGED) (SVHSM 5-5, HSM 5-8, SVHS 5-8) Driptray extent 2092 1274 *-DISPENSER SIDE B-* MODEL HSM 5-8 Side B Prod 1 Prod 2 Prod 3 Diesel 1 Diesel 2 Mounting Holes Groundframe Side A *-DISPENSER SIDE A-*...

  • Page 74: Five Frames & Five Columns Models (Suction & Submerged) (5-10)

    3.4.9 FIVE FRAMES & FIVE COLUMNS MODELS (SUCTION & SUBMERGED) (5-10) Driptray extent 2254.5 922.5 1274 MODEL 5-10 Side B Prod 1 Prod 2 Prod 3 Prod 4 Prod 5 *-DISPENSER SIDE B-* Mounting Holes Side A Groundframe _ 5 - 1 0 P L A NOTE : When measuring from the external edge of a factory supplied groundframe, *-DISPENSER SIDE A-*...

  • Page 75: Satellite (Suction & Submerged)

    3.4.10 SATELLITE (SUCTION & SUBMERGED) Dimensions shown are from cladding panels Dimensions shown are from the edge of driptray base 995.5 911.5 Edge of 589.7 770.5 base Mounting Holes Groundframe 377.5 Side B Side B Electrical Supply For Side B For Side A Side A Side A...

  • Page 76: Mini-Sat

    3.4.11 MINI-SAT Top view Top view Dimensions shown are from driptray Dimensions shown are from cladding panels Right Side Nozzle Setup Left Side Nozzle Setup Mounting holes ground frame Blind side Product pipe Electrical supply Mounting holes ground frame = 200 = Blind side...
  • Page 77 Quantium 510 Installation Manual Packaging & Handling SECTION 4 CONTENTS PACKAGING & HANDLING ................... 4-2 Shipping Documentation ..................4-2 Packaging ......................4-2 4.2.1 Unpacking .................... 4-2 Inventory Inspection ..................... 4-2 Weights ......................... 4-3 Handling ....................... 4-3 Access the Hydraulic Area .................. 4-4 Access the Calculator Head ................

  • Page 78: Packaging & Handling

    If discrepancies in dispenser options and markings are evident, contact your local Tokheim divisional representative. Refer to the back cover of this manual. Page 4-2...

  • Page 79: Weights

    Quantium 510 Installation Manual Packaging & Handling Weights Approximate weight per dispenser type:- • One Product Dispenser : 220kg • Two Product Dispenser : 450kg • Three Product Dispenser : 650kg • Four Product Dispenser : 790kg • Five Product Dispenser : 860kg please note : the above weights are approximate and will vary according to options fitted.

  • Page 80: Access The Hydraulic Area

    Packaging & Handling Quantium 510 Installation Manual Access the Hydraulic Area The following instructions detail the procedure to be followed for the removal of the hydraulic door(s) to allow safe access to the dispenser hydraulics. 1) Locate the keys for the hydraulic door.

  • Page 81: Tqc - Vga Media Head

    Quantium 510 Installation Manual Packaging & Handling • To close the calculator head door, ensure all cables remain inside then close and lock the calculator head door. Remove key for safe keeping and close the dust caps. 4.7.2 TQC - VGA MEDIA HEAD •...

  • Page 82: Access The Cable Glands

    Packaging & Handling Quantium 510 Installation Manual Access the Cable Glands The following instructions detail the procedure to be followed to allow safe access to the cable glands. For both standard head and media heads, the DIT must be opened or DIT blind door removed in order to gain access to the cable glands.
  • Page 83 Quantium 510 Installation Manual Packaging & Handling IQ7000 DIT The IQ7000 is locked with special tubular keys. • Locate the tubular keys for the IQ7000 DIT. • Unlock the IQ7000 DIT. • Carefully slide the IQ7000 drawer open. • Repeat for the opposite side of the dispenser as required.
  • Page 84 Packaging & Handling Quantium 510 Installation Manual CRYPTO VGA DIT The Crypto VGA DIT is electronically locked and can only be released at the Fuel Point of Sale (POS) in the kiosk. • Swipe the Maintenance/Service card at the POS or terminal and select the option Maintenance/Service.

  • Page 85: Standard Head & Tqc - Vga Media Head

    Quantium 510 Installation Manual Packaging & Handling 4.8.2 STANDARD HEAD & TQC - VGA MEDIA HEAD Follow instructions in 4.7.2 to access the calculator head and section 4.8.1 to open the DIT or remove the blind DIT door. 1) In the calculator head, use a 7mm nut runner to loosen and remove the small nuts securing the cable retaining plate to the inside of the calc box.

  • Page 86: Access The Junction Box Connections

    Packaging & Handling Quantium 510 Installation Manual Access the Junction Box Connections The following instructions detail the procedure to be followed to allow safe access to the junction box connections. 1) Follow the instructions given in section 4.6 to remove the hydraulic door on side B of the dispenser.
  • Page 87 Quantium 510 Installation Manual Installation SECTION 5 CONTENTS INSTALLATION ......................5-2 General ......................... 5-2 Identification of Sides ................... 5-2 Lifting ........................5-3 Placement ......................5-3 5.4.1 Dispenser Without Lifting Slots and on Wooden Transit Pallet ... 5-4 5.4.2 Dispenser Without Lifting Slots and on Metal Transport Profile ..5-7 5.4.3...

  • Page 88: Installation

    Installation Quantium 510 Installation Manual INSTALLATION General Before the dispenser can be installed, the Safety Instructions as described in Section 1.5 and the Installation Instructions in this section must be carefully read. Follow unpacking instructions in Section 4.2.1. After unwrapping and before installation, the dispensers must be checked for any faults or damage.

  • Page 89: Lifting

    The installer must supply all lifting equipment and ensure safe working practice at all times. The Quantium 510 Dispenser can be lifted by forklift truck under the wooden pallet or through the metal C-Profiles. Placement...

  • Page 90: Dispenser Without Lifting Slots And On Wooden Transit Pallet

    Installation Quantium 510 Installation Manual 5.4.1 DISPENSER WITHOUT LIFTING SLOTS AND ON WOODEN TRANSIT PALLET 1) Unload the dispenser from the transport truck and place it on even ground. Remove the forklift truck and remove the transport packaging. 2) Re-position the forklift into the...
  • Page 91 Quantium 510 Installation Manual Installation 5) With the dispenser stable on the two wooden end blocks, follow the instructions in section 4.6 to access the dispenser hydraulic area and remove the hydraulic doors from both sides of the dispenser. Position the forks of a suitable forklift under the dispenser driptray.
  • Page 92 Installation Quantium 510 Installation Manual 9) Raise the dispenser approximately 20mm off the ground and using a 19mm spanner or socket, loosen and remove the bolts holding the end pallet sections. Remove the wooden end sections from both sides of the dispenser.

  • Page 93: Dispenser Without Lifting Slots And On Metal Transport Profile

    Quantium 510 Installation Manual Installation 5.4.2 DISPENSER WITHOUT LIFTING SLOTS AND ON METAL TRANSPORT PROFILE 1) Unload the dispenser from the transport truck and place it on even ground. Remove the forklift truck and remove the transport packaging. 2) Raise the dispenser approximately...
  • Page 94 Installation Quantium 510 Installation Manual 4) With the dispenser stable on the two wooden end blocks. Position the forks of a suitable forklift under the dispenser driptray. Note : Do not raise the dispenser off the ground. 5) Protect the dispenser panels with cardboard or other suitable material, then strap the dispenser to the forklift using a ratchet strap or similar to ensure stability and safety.
  • Page 95 Quantium 510 Installation Manual Installation 8) Raise the dispenser approximately 20mm off the ground and using a 19mm spanner or socket, loosen and remove the bolts holding the end pallet sections. Remove the wooden end sections from both sides of the dispenser.

  • Page 96: Dispensers With Lifting Slots Or Brackets, Forklift Pitch Chart

    Installation Quantium 510 Installation Manual 5.4.3 DISPENSERS WITH LIFTING SLOTS OR BRACKETS, FORKLIFT PITCH CHART PITCH (mm) OPTIONS Compatibility DISPENSER TYPE DISPENSER MODEL Slot to slot Slot to bracket Bracket to bracket with VR per product 877,5 877,5 5-10 HS 1-1...
  • Page 97 Quantium 510 Installation Manual Installation Slot to Slot Slot to Bracket Page 5-11 Document Ref 942583-001 Rev 8...

  • Page 98: Dispenser With Lifting Slots And On Wooden Transit Pallet

    Installation Quantium 510 Installation Manual 5.4.4 DISPENSER WITH LIFTING SLOTS AND ON WOODEN TRANSIT PALLET 1) Unload the dispenser from the transport truck and place it on even ground. Remove the forklift truck and remove the transport packaging. 2) Re-position the forklift into the...
  • Page 99 Quantium 510 Installation Manual Installation 5) With the dispenser stable on the two wooden end blocks, follow the instructions in section 4.6 to access the dispenser hydraulic area and remove the hydraulic doors from both sides of the dispenser. Position the forks of a suitable forklift to the lifting slots in the driptray.
  • Page 100 Installation Quantium 510 Installation Manual 9) Raise the dispenser approximatley 20mm off the ground and using a 19mm spanner or socket, loosen and remove the bolts holding the end pallet sections. Remove the wooden end sections from both sides of the dispenser.

  • Page 101: Dispenser With Lifting Slots And On Metal Transit Profile

    Quantium 510 Installation Manual Installation 5.4.5 DISPENSER WITH LIFTING SLOTS AND ON METAL TRANSIT PROFILE 1) Unload the dispenser from the transport truck and place it on even ground. Remove the forklift truck and remove the transport packaging. 2) Raise the dispenser approximatley...
  • Page 102 Installation Quantium 510 Installation Manual 4) With the dispenser stable on the two wooden end blocks. Position the forks of a suitable forklift to the lifting slots in the driptray. Carefully insert the forks into the lifting slots. 5) Protect the dispenser panels with cardboard or other suitable material, then strap the dispenser to the forklift using a ratchet strap or similar to ensure stability and safety.
  • Page 103 Quantium 510 Installation Manual Installation 8) Raise the dispenser approximatley 20mm off the ground and using a 19mm spanner or socket, loosen and remove the bolts holding the end pallet sections. Remove the wooden end sections from both sides of the dispenser.

  • Page 104: M-Sat Dispenser With Lifting Slots On Metal Profile Transport Pallet

    Installation Quantium 510 Installation Manual 5.4.6 M-SAT DISPENSER WITH LIFTING SLOTS ON METAL PROFILE TRANSPORT PALLET 1) Unload the dispenser from the transport truck and place it on even ground. Remove the forklift truck and remove the transport packaging. 2) Using a 19mm spanner or socket, loosen and remove the bolts holding the end pallet sections.
  • Page 105 Quantium 510 Installation Manual Installation 4) Protect the dispenser panels with cardboard or other suitable material, then strap the dispenser to the forklift using a ratchet strap or similar to ensure stability and safety. 5) Raise the dispenser approximately 20mm off the ground.
  • Page 106 Installation Quantium 510 Installation Manual 9) Lower the dispenser slowly onto the cradle and use the 2 mounting holes closest to the hydraulic end as a first locating point. Follow the instructions in section 5.4.6 to secure the dispenser using all 4 mounting holes.

  • Page 107: Using Jacking Bolts To Lower A Dispenser

    Quantium 510 Installation Manual Installation 5.4.7 USING JACKING BOLTS TO LOWER A DISPENSER PREPARE THE DISPENSER FOR LIFTING 1) Use a 13mm spanner or socket to loosen and remove the two bolts on the centre pallet section on both sides of the dispenser. Remove both sides of the centre pallet.

  • Page 108: Leak Plate Sealing

    Installation Quantium 510 Installation Manual 5.4.8 LEAK PLATE SEALING To fulfill to ECN13617-1, it is required to apply sealant between leak-plate and island (or alternatively cradle) or between integrated drip-tray and island (or alternatively cradle) as per instruction hereafter. Apply suitable fuel resistant sealant on the surface of the leak-plate/integrated drip-tray, apply suitable fuel resistant sealant around fixing holes on the island as per below sketch - sealant represented by blue line.

  • Page 109: Fixing To Ground

    Installation 5.4.9 FIXING TO GROUND The following information relates to a typical Tokheim dispenser, unmodified by the user, with no additional advertisement boards, canopies or items added to the dispenser. Any such modifications may affect the stability and have warranty/ liability consequences.

  • Page 110: Earthing

    MICC are used in conjunction with the appropriate termination glands, no supplementary specific earth cable is likely to be required. Where simple PVC covered cables are used, Tokheim recommends an additional earth core is connected to the point provided on the dispenser base frame.

  • Page 111: Hydraulic Connections

    Quantium 510 Installation Manual Installation Hydraulic Connections Connect all hydraulic and electric junctions according to the specifications as described in this section and indicated on the drawings in Section 3. Flow rates achieved are dependent upon the type of submerged pumping system used and other site-specific conditions.
  • Page 112 Installation Quantium 510 Installation Manual 3) Apply a sealant compound to the fuel supply riser and to the inside of the flexible coupling. 4) Fit the flexible coupling to the fuel supply riser pipe. Note : Hand tighten only at this point.

  • Page 113: Fitting A Risbridger Check Valve

    Quantium 510 Installation Manual Installation 5.5.3 FITTING A RISBRIDGER CHECK VALVE If a Risbridger Check Valve has to be fitted to a dispenser : • remove the check valve - for pumps with internal filters • remove the foot valve - for pumps with external filters...

  • Page 114: New Submerged Installation - Manufactured After January 2015

    Installation Quantium 510 Installation Manual 5.5.6 NEW SUBMERGED INSTALLATION - MANUFACTURED AFTER JANUARY 2015 Depending on the dispenser an additional plate at the end of the hydraulic cabinet to balance the dispenser during installation may be required. This is fitted in production on specific configurations only, it is left in place once the dispenser is installed.
  • Page 115 Quantium 510 Installation Manual Installation 2) Lower the dispenser until it sits on the groundframe. Note: no risk that the nefit pipes will collide with the shear valves as it is inserted deep enough inside the filter pots 3) Untighten the Nefit nut.

  • Page 116: Electrical Connections

    (insertion of cables via glands). The electrical connections are compatible with all European installation practices and typical country specific cable types. The following information is the Tokheim recommended installation, however where differences exist in the standards relating to installation according to country specific legislation, the local/national standards must be employed.

  • Page 117: Junction Box Wiring

    Note : The correct tightening torque for the junction box cover is 18Nm. Three different sizes of cable gland entries are available from Tokheim for the M2000T Junction Box:- • For cable sizes 6-11mm •...
  • Page 118 L1 L1 L1 L2 L2 L2 L3 L3 L3 Note 1 : Motor, Electronics & Lighting Protection Tokheim recommends the use of a 3 P+N Lockable Type 'D' MCB. L4 L5 10 amp for 40/80 MPD dispensers or single product 130 litre/min dispensers.
  • Page 119 Quantium 510 Installation Manual Installation Single Phase Suction TERMINALS INSIDE MAIN JUNCTION BOX Motor Wiring The number of motors varies. Always MOTORS connect to the furthest left terminal i.e. L4 L5 furthest left L1. Jumper sizes and positions vary for different amounts of motors.
  • Page 120 Three Phase Suction Alternative TERMINALS INSIDE MAIN JUNCTION BOX Note 1 : Motor, Electronics & Lighting Protection Tokheim recommends the use of a 3 MOTORS L4 L5 P+N, Lockable Type 'D' MCB. 6 amp for submerged pumps. 10 amp for 40/80 MPD pumps or single product 130l/min pumps.
  • Page 121 Quantium 510 Installation Manual Installation Submerged TERMINALS INSIDE MAIN JUNCTION BOX Motor Wiring The number of motors varies. Always connect to the furthest left terminal i.e. furthest left L1, furthest MOTORS L4 L5 left L2, furthest left L3 etc. Jumper...
  • Page 122 Installation Quantium 510 Installation Manual Master for Satellite Key:- 1 = RN01 SHIELD 1 2 3 4 5 6 7 8 2 = RBU1 3 = VBU 4 = LN01 5 = LBU1 4 5 6 1 2 3 4 5 6 7 8...
  • Page 123 Quantium 510 Installation Manual Installation Master for Mini Satellite MINI SATELLITE LEFT MINI SATELLITE RIGHT 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TERMINALS INSIDE JUNCTION BOX IN MINI-SAT 1 2 3 1 2 3 CABLE LEFT NOZZLE &...
  • Page 124 Installation Quantium 510 Installation Manual Satellite 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TERMINALS INSIDE 1 2 3 4 5 6 7 8 MAIN JUNCTION BOX IN SATELLITE Key:- SHIELD 1 2 3 4 5 6 7 8...
  • Page 125 Quantium 510 Installation Manual Installation Fire & Tilt Detection (in additional Junction Box) TERMINALS INSIDE ADDITIONAL BERNSTEIN JUNCTION BOX Fire Fire Shock/ Detection Detection Tilt 1 - Tilt Detector 1 Detection 2 - Tilt Detector 2 1 2 3 4 5 6 7 8...

  • Page 126: Communications Wiring In Main Junction Box

    Installation Quantium 510 Installation Manual 5.6.2 COMMUNICATIONS WIRING IN MAIN JUNCTION BOX Communications wiring in the main junction box will vary according to the different communication protocols. UP TO FOUR TERMINAL COMMS Post Oct 2006 Pre-Oct 2006 IMPORTANT (up to 4 terminals)
  • Page 127 Quantium 510 Installation Manual Installation METAX 2 core MICC 2 core MICC 2 core LON 2 core cable cable cable screened cable EIGHT TERMINAL COMMS Pre-Oct 2006 (8 terminals) (8 terminals) IMPORTANT 6 7 8 Screen and unused wires must be cut as...

  • Page 128: Special Dispenser Configurations

    Installation Quantium 510 Installation Manual EPSI INTERFACE EPSI INTERFACE X2 = Connection Strip mounted in Junction Box mains. Coding signals on X2 are calculator signals. 8 core screened cable 5.6.3 SPECIAL DISPENSER CONFIGURATIONS With certain combinations of options, additional junction boxes may be required.
  • Page 129 Quantium 510 Installation Manual Installation • Audio option - if the dispenser is fitted with speakers then the audio connections are always housed in Junction Box 1. • Shock Detection option - if the dispenser is fitted with shock detection then the...

  • Page 130: Media Head Configuration

    MEDIA HEAD CONFIGURATION Refer to separate Technical Manuals for Crypto VGA and Vidium as required. Note : The information in this section relates to Tokheim’s recommended installation but differences may exist in the standards relating to installation in different countries and local regions, in which case the local and/or national standards must be employed.

  • Page 131: Media Head Connections

    Quantium 510 Installation Manual Installation 5.6.5 MEDIA HEAD CONNECTIONS Follow the instructions in section 4.7 to gain access to the cable glands. To connect the the Crypto VGA and/or Vidium:- INSTRUCTIONS 1) When the recommended Cat 5 ethernet installation cable is used, feed the cable (commonly coloured blue/green) up through the cable glands and into the calculator head.

  • Page 132: Panduit Connector Instructions

    Installation Quantium 510 Installation Manual 5.6.6 PANDUIT CONNECTOR INSTRUCTIONS Page 5-46 Document Ref 942583-001 Rev 8...
  • Page 133 Quantium 510 Installation Manual Installation This page is intentionally blank Page 5-47 Document Ref 942583-001 Rev 8...
  • Page 134 Quantium 510 Installation Manual Commissioning CONTENTS COMMISSIONING ..................... 6-2 Testing and Programming the Dispenser ............. 6-2 6.1.1 Programming the Dispenser ..............6-2 6.1.2 Dispenser Functions................6-2 6.1.3 Testing the Dispenser ................6-3 Calibration of the Dispenser ................. 6-3 6.2.1 Mechanical Calibration of the Meter ........... 6-4 6.2.2...

  • Page 135: Commissioning

    Quantium 510 Installation Manual COMMISSIONING The procedures in this section are Tokheim recommended procedures for commissioning the dispenser but differences may exist in the standards relating to commissioning in different countries and local regions, in which case the local and/or national standards must be employed.

  • Page 136: Testing The Dispenser

    • Test the meters are within the legal requirements:- - Lift each nozzle and deliver approximately 20 litres into a Tokheim approved calibrated container until all air and fuel substitute has been expelled through the nozzle and/or air vent pipes.

  • Page 137: Mechanical Calibration Of The Meter

    Commissioning Quantium 510 Installation Manual 6.2.1 MECHANICAL CALIBRATION OF THE METER • Carefully remove the W&M seal on the meter. • Use a TX30 bit to remove the hexalobular screw on the plastic protective cover on the meter. • Use a 10mm spanner to calibrate the piston meter by turning BOTH adjustment screws.

  • Page 138: Electronic Calibration Of The Mpe Pulser

    Quantium 510 Installation Manual Commissioning 6.2.2 ELECTRONIC CALIBRATION OF THE MPE PULSER Refer to separate MPE Pulser Manual for more detailed information. Each MPE pulser is required to be set up and configured independently. IMPORTANT - To perform EC, the EC function must be turned ON and the TC function must be switched OFF.
  • Page 139 Commissioning Quantium 510 Installation Manual TEST FILLING PROCEDURE • Do a test filling at maximum flow rate into a W&M calibrated container. • S top the delivery manually when the exact nominal volume of the can is displayed on the calculator display.

  • Page 140: Temperature Compensation Function

    Quantium 510 Installation Manual Commissioning 6.2.3 TEMPERATURE COMPENSATION FUNCTION Refer to separate MPE Pulser Manual for more detailed information. To set the temperature compensation (TC) function:- Press ON to start configuration. M P E 0 1 . 0 7 D 3 3 F A choice of menus will be displayed.

  • Page 141: Handing Over To The Station Manager

    Commissioning Quantium 510 Installation Manual Final Checks • Check that all W&M requirements have been fulfilled. • Where applicable, use the UAK to check the limit of the High Speed Diesel as per W&M regulations. • Where applicable, note the readings on the electronic and mechanical totalisers.
  • Page 142 OPT : OUTDOOR PAYMENT TERMINALS POS : POINT OF SALE TQM : TOKHEIM QUALITY METER TQP-HS : TOKHEIM QUALITY PUMP - HIGH SPEED TQP-RS : TOKHEIM QUALITY PUMP - REGULAR SPEED UAK : USER ACCESS KEYPAD VHS : VERY HIGH SPEED...
  • Page 143 T O K H E I M G R O U P W E S T P I T K E R R O I N D U S T R I A L E S T A T E R O U T E D E S O L I E R S K O P P E N S A U T O M A T I C P A R I S N O R D 2 ,...

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