Related Manuals for DINGLI GTWY8-1200 Series
Summary of Contents for DINGLI GTWY8-1200 Series
- Page 1 AERIAL WORK PLATFORM OPERATOR’S MANUAL with Maintenance Information （GTWY8-1200/ GTWY10-1200/ GTWY12-1200/ GTWY14-1200 Series） Zhejiang Dingli machinery Co., Ltd. 2012-12...
-
Page 2: Table Of Contents
Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call DINGLI MACHINERY. Contents P age Safety Rules .......................... -
Page 3: Safety Rules
Operator’s Manual Safety Rules Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury. Do Not Operate Unless: Keep away from the machine if it contacts You learn and practice the principles of... - Page 4 Do not replace items critical to stability with items of different weight or specification. Use only Dingli authorized replacement parts. Do not move the machine while the platform is Do not push the GTWY1200 series from the raised.
- Page 5 Operator’s Manual Safety Rules Collision Hazards Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. Check the work area for overhead obstructions or other possible hazards. Maximum capacity GTWY8-1200 350 lbs 150 kg GTWY10-1200 350 lbs 150 kg...
- Page 6 Neutralize battery acid spills with baking soda machine. and water. Be sure all maintenance has been performed as specified in this manual and the Dingli GTWY Series service manual. Explosion Hazards Be sure all decals are in place and legible.
-
Page 7: Controls
Operator’s Manual Controls Ground Controls Platform Controls Power light Circuit breaker Outrigger interlock display lights (four) Up/down switch Key switch Red Emergency Stop button Up/down switch Control activate button GTWY1200 SERIES 5... -
Page 8: Illustration
Operator’s Manual Illustration Illustration ○ Tilt-back strut ○ Winching/tie-down point ○ Outrigger with leveling jack ○ Battery box ○ Manuals storage ○ Outrigger lock pin ○ ○ ○ Lifting eye Sliding T-handle Mast ○ ○ ○ Hydraulic power unit Harness anchor Forklift socket ○... -
Page 9: Pre-Operation Inspection
Operator’s Manual Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. Do Not Operate Unless: The pre-operation inspection is a visual You learn and practice the principles of inspection performed by the operator prior to safe machine operation contained in this each work shift. - Page 10 Operator’s Manual Pre-operation Inspection battery cable connections (DC models) Pre-operation Inspection Be sure that all structural and other critical Be sure that the operator’s manuals are components present complete, legible and in the storage associated container located on the platform. ...
-
Page 11: Maintenance
Operator’s Manual Maintenance Check the Battery - DC Models Proper battery condition is essential to good machine performance and safe operation. Improper fluid levels Observe and Obey: or damaged cables and connections can result Only routine maintenance items specified in in component damage and hazardous this manual shall be performed by the conditions. - Page 12 Operator’s Manual Maintenance Check the Hydraulic Oil Level Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a Maintaining the hydraulic oil at the proper level person trained and qualified to perform is essential to machine operation. Improper maintenance on this machine according to the hydraulic oil levels can damage hydraulic procedures found in the service manual for...
-
Page 13: Function Tests
Operator’s Manual Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the Do Not Operate Unless: step-by-step instructions to test all machine You learn and practice the principles of safe functions. - Page 14 Operator’s Manual Function Tests Setup Test Emergency Stop Position the machine on a firm surface 10. Push in the red Emergency Stop button at directly below the desired work area. the ground controls to the off position. Connect to the appropriate power source: 11.
- Page 15 Operator’s Manual Function Tests Test Outrigger Interlock 17. Twist to release the red Emergency Stop button at the platform controls. Result: The up/down functions should operate. 18. Unscrew one leveling jack until the corresponding interlock display light turns off. ...
-
Page 16: Workplace Inspection
Operator’s Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous Do Not Operate Unless: situations: ● Drop-offs or holes You learn and practice the principles of safe ● Bumps, floor obstructions or debris machine operation contained in this operator’s ●... -
Page 17: Operating Instructions
Operator’s Manual Operating Instructions Setup Position the machine on a firm surface below the desired work area directly. Connect to the appropriate power source: Do Not Operate Unless: DC models: Connect the battery pack. AC You learn and practice the principles of safe models: Connect to a grounded 15A AC machine operation contained in this operator’s power supply. - Page 18 Operator’s Manual Operating Instructions Emergency Stop Fall Protection Push in the red Emergency Stop button at the Personal fall protection equipment (PFPE) is platform controls or at the ground controls to not required when operating this machine. If stop the up/down function. PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable...
-
Page 19: Battery Charging Instructions
Use proper AC input voltage for charging as indicated on the charger. 6 The charger will turn off automatically when Use only Dingli authorized battery and the battery is fully charged. charger. 7 Check the battery acid level when the charge cycle is complete. -
Page 20: Transport Instructions
Operator’s Manual Transport Instructions ● the number of times the machine will be loaded or unloaded ● the stance, posture and grip used by the people involved ● the lifting techniques used Transport Instructions ● the site conditions and weather in which the Observe and Obey: activity is being performed (i.e., slippery, icy, Be sure the transport vehicle capacity and... - Page 21 Operator’s Manual Transport Instructions transport position. a.stop bracket b.loading pivot All models with tilt-back frame 13. Return the sliding T-handle to the stowed Hook the loading pivot to the stop bracket. position. Position the machine flush against the 14. Secure the machine base and mast to the loading surface.
- Page 22 Operator’s Manual Transport Instructions Be sure to inspect the machine and remove Winching the Machine onto a any loose or unsecured items. Flatbed Truck Always place the lifting hook through the lifting eye so that it points away from the machine. Fully lower the platform.
-
Page 23: Tilt-Back Operation Instructions
● the site conditions and weather in which the Tilt-back Frame activity is being performed (i.e., slippery, icy, The Dingli GTWY1200 Series has a tilt-back raining) frame when height over 2m, which allows the The appropriate number of people and proper machine to roll through a standard doorway. - Page 24 Operator’s Manual Tilt-back Operation Instructions when the retaining pin is removed. Maintain a Returning the Machine to firm grasp on the tilt-back frame and remove Standing Position the retaining pin. Be sure the area below the machine base Lower the tilt-back frame and guide the and T-handle is clear of personnel and tilt-back strut into the strut socket.
-
Page 25: Decals
Operator’s Manual Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Item Part No. Description ○ 9423027 Warning - Electrocution Hazards ○... -
Page 26: Specifications
Operator’s Manual Decals Machine Specifications Height, working maximum Height, tilt-back GTWY8-1200 GTWY14-1200 1950mm GTWY10-1200 Length, tilt-back GTWY12-1200 GTWY14-1200 2950mm GTWY14-1200 Outrigger footprint（l×w） GTWY8-1200 1640×1880mm Height, platform maximum GTWY8-1200 GTWY10-1200 1640×1880mm GTWY10-1200 GTWY12-1200 1640×1880mm GTWY12-1200 GTWY14-1200 1920×2160mm GTWY14-1200 Wheel load, maximum 235kg Lift Capacity Outrigger load, maximum... -
Page 27: Hydraulic Diagram
Operator’s Manual Hydraulic Diagram Hydraulic Diagram 1— Hydraulic Cylinder 7— Relief valve 2— Explosion Relief Valve 8— Check valve 3— Hose unit 9— Hydraulic Pump 4— Throttle Valve 10—Motor 5— Solenoid Valve 11—Filter 6— Emergency Lowering Device 12—Reservoir GTWY1200 SERIES 25... -
Page 28: Electrical Diagram
Operator’s Manual Electrical Diagram Electrical Diagram GTWY1200 SERIES 26... - Page 29 LBD DC5V(red) Outrigger light LBD DC5V(red) resistor 2K1/4W resistor 2K1/4W resistor 2K1/4W resistor 2K1/4W Buzzer DC24V Microswitch AZ8 104 5A-250V/AC Continuous improvement of our products is a Dingli policy. Product specifications are subject to changewithout notice or obligation. GTWY1200 SERIES 27...
-
Page 30: Inspection And Repair Log
OPERATOR’S MANUAL with Maintenance Information Inspection and Repair Log Inspection and Repair Log Date Comments GTWY1200 SERIES 28...
Need help?
Do you have a question about the GTWY8-1200 Series and is the answer not in the manual?
Questions and answers