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Tsubaki ZIP CHAIN LIFTER Manual

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ZIP CHAIN LIFTER
ZIP MASTER
Meshing chain linear motion devices

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Summary of Contents for Tsubaki ZIP CHAIN LIFTER

  • Page 1 ZIP CHAIN LIFTER ZIP MASTER Meshing chain linear motion devices...
  • Page 2 Superior Technology for Superior Equipment ZIP CHAIN enables push/pull operation through two interlocking chains. ZIP CHAIN is the culmination of proprietary Tsubaki technology and perfects high-speed operation in compact, energy-saving lifters and linear actuators. ZIP CHAIN With interlocking teeth similar to...
  • Page 3 COMPARING CONVENTIONAL LINEAR MOTION MECHANISMS Compared with screw jacks and hydraulic/pneumatic mechanisms, ZIP CHAIN LIFTER / ZIP MASTER offer superior performance. Speed/frequency Even during high-speed operation, the chains mesh together smoothly, and expansion/retraction speeds of 1,000 mm/s ZIP CHAIN LIFTER / ZIP MASTER are possible.
  • Page 4 ZIP CHAIN LIFTER ZIP CHAIN LIFTER provides an innovative table lifter that directly transmits lifting thrust through ZIP CHAIN. It operates 3 to 10 times faster than hydraulic lifters and supports high-frequency operation, which provides energy savings as high as 50%.
  • Page 5 ZIP CHAIN LIFTER FEATURES Speed High-frequency operation Expected life ZIP CHAIN LIFTER achieves high- In the case of a hydraulic lifter, it ZIP CHAIN LIFTER has a speed operation at a maximum lifting is necessary to increase the mechanism that directly pushes speed of 100m/min.
  • Page 6 ZIP CHAIN LIFTER provides ideal work flow for conveyance process in production lines. ZIP CHAIN LIFTER greatly contributes to higher productivity in each manufacturing process, such as automotive equipment. In addition, it can reduce maintenance costs and other running costs.
  • Page 7 20 m/min accuracy Speed 800 mm Stroke Long life Stacking operation ZIP CHAIN LIFTER is used to High stack the product conveyed speed from the top as the lifter lowers to each xed location. It enables High lifting operation with high...
  • Page 8 Front Chain housing section Tsubaki hypoid motor ZIP MASTER is a cantilever-type electric high-speed lifter that combines ZIP CHAIN, linear guides, and a motor. Unlike conventional lifting mechanism requiring extensive assembly time, ZIP MASTER adopts a “plug-and-play” design that can be used simply by placing the device. In addition, the high-speed, high-frequency, high-lift capabilities mean the device can be used in a wide range of applications.
  • Page 9 ZIP MASTER FEATURES Significantly Plug-and-play design reduce man power ZIP MASTER utilizes an integrated structure that includes ZIP CHAIN, linear guides, and motor. This eliminates the need for assembly and Integrated Immediate structure of simpli es installation while ensuring immediate usability. usability ZIP CHAIN, linear guides, and motor.
  • Page 10 APPLICATIONS ZIP MASTER can be installed to offer an optimal conveyor layout. ZIP MASTER greatly contributes to higher productivity in each manufacturing process, such as automotive equipment. In addition, it can reduce maintenance costs and other running costs. Roller conveyor lifting [Positioning] ZIP MASTER can lift and lower High...
  • Page 11 ZIP MASTER Stroke SPEED AND STROKE ZIP MASTER , made to order RANGE LIFT ZIP MASTER , standard model MASTER 150 mm/s 1,000 mm/s Speed Paint container lifting [Long stroke] Two synchronized ZIP MASTER Longer enable high lifts even with a stroke large overhung load.
  • Page 12 Other ZIP CHAIN products are available. ZIP CHAIN ACTUATOR ZIP CHAIN was uniquely developed by Tsubaki. Two chains lock together like a zipper to form a single, strong column for pushing and pulling applications. LCA-approved ZIP CHAIN ACTUATOR...
  • Page 13 SIMPLE AND EASY TO MAINTAIN Grease is used as the lubricant for ZIP CHAIN, eliminating the risk of oil leaking from the main unit or piping, as with hydraulic cylinders. In addition, the drive source is connected only by cables, simplifying maintenance by eliminating hydraulic piping.
  • Page 14 M E M O...

  • Page 15: Table Of Contents

    C O N T EN TS ZIP CHAIN LIFTER Page 15 Model, Speci cations Page 17 Outline Dimensions Page 19 Motor Wiring Page 20 Stroke Control Page 21 Handling Page 24 Examples of Made-to-order Products and Use ZIP MASTER Page 25...
  • Page 16 Note: Always use the maintenance bar for safety during maintenance. representative for voltages other The maintenance bar is to be used with a 1,000 mm stroke. Contact a Tsubaki representative if you need to use it with other strokes. than those listed above.
  • Page 17 200V AC class* Lubrication Chain: Grease (No. 2) Phthalic acid-based, Coating Acrylic lacquer-based, grey (Munsell N5) grey (Munsell N5) *1 400V AC class is also available. Contact a Tsubaki representative for more information. 2. With servomotor Model ZSL1000M10K1 ZSL1000M16K2 ZSL0050M03K1 ZSL0050M05K2...

  • Page 18: Outline Dimensions

    1260 *1 The center of gravity of the workpiece should be within this range. If the workpiece center of gravity is outside this range, contact a Tsubaki representative for customization. *2 Dimensions shown without tolerances will have general tolerances and may be 2 to 5 mm larger than the dimensions shown. Please allow a margin when designing your machinery.
  • Page 19 They need to be prepared by the customer. *1 The center of gravity of the workpiece should be within this range. If the workpiece center of gravity is outside this range, contact a Tsubaki representative for customization. *2 Dimensions shown without tolerances will have general tolerances and may be 2 to 5 mm larger than the dimensions shown. Please allow a margin when designing your machinery.
  • Page 20 ●  Fall prevention ZIP CHAIN LIFTER uses an induction motor with brake. When a servomotor is prepared by the customer, make sure to select a brake type with a keyway on the ▶ shaft. In addition, be sure to always use the maintenance bar during maintenance.

  • Page 21: Stroke Control

    ZIP CHAIN LIFTER Stroke Control Limit Switch (LS) (ZSL1000) Use the lifter within the nominal stroke. Upper limit stopper (Nominal stroke ≧ Operating stroke) (Machine upper limit) About 10 mm Upper limit overrun LS About 20 mm ★ Upper limit...

  • Page 22: Handling

    Secure ZIP CHAIN LIFTER using the four holes on the base frame corners, and transport using a crane. When transporting by a forklift, carry ZIP CHAIN LIFTER by balancing the entire device with the base frame on the forks.   * Do not carry the lifter by inserting the forks under the table frame.
  • Page 23 Do not use temporary cable for actual operation. Always use ZIP CHAIN LIFTER within the allowable load and the allowable lifting speed. Exceeding either of these ranges may damage the lifter.
  • Page 24 3. Lubricate the components. See the following table for detailed lubrication information. Section to apply Lubrication amount Recommended lubricant name Lubrication cycle 10 to 15g per 100mm of stroke ZIP CHAIN Class 1 No. 2 high-load grease or equivalent Every 3 months Daphne Eponex SR No.2 Roller travel rails or 100,000 trips...

  • Page 25: Examples Of Made-To-Order Products And Use

    ZIP CHAIN LIFTER Examples of Made-to-order Products and Use 400kg dual-stage pantograph type 2,000kg single-stage pantograph type External motor External motor with two ZIP CHAIN with four ZIP CHAIN 400 kg Allowable lifting weight Allowable lifting weight 2,000 kg 20 m/min...
  • Page 26 *1 Special strokes are also available. Contact a Tsubaki representative for more information. *2 Servomotor driver, motor cable, brake cable, and encoder cable are not included. They need to be prepared by the customer. *3 400V AC class is also available. Contact a Tsubaki representative for more information. Allowable Overhung Load  ...

  • Page 27: Zip Master

    ZIP MASTER Three-phase Motor Wiring and Lifting Direction ZMEL0200U : Extending  ZMEL0200U : Retracting  ZMEL0500H : Extending  ZMEL0500H : Retracting  ZMEL1000M : Retracting  ZMEL1000M : Extending  Three-phase Motor Wiring (for inverter only) The brake voltage is 90 VDC. 3.7 kW 5.5 kW (When inputting 200 VAC to DM200D or PM180B)
  • Page 28 • Dimensions shown without tolerances will have general tolerances and may be 2 to 5 mm larger than the dimensions shown. Please allow a margin when designing your machinery. • Models with servomotor are also available. Contact a Tsubaki representative for more information.
  • Page 29 • Dimensions shown without tolerances will have general tolerances and may be 2 to 5 mm larger than the dimensions shown. Please allow a margin when designing your machinery. • Models with servomotor are also available. Contact a Tsubaki representative for more information.
  • Page 30 • Dimensions shown without tolerances will have general tolerances and may be 2 to 5 mm larger than the dimensions shown. Please allow a margin when designing your machinery. • Models with servomotor are also available. Contact a Tsubaki representative for more information.
  • Page 31 2. From the speci cations on page 25, select a model with a rated load that satis es the required lifting load.   • Consider using multiple synchronized units if the lifting load will exceed the rated load. Contact a Tsubaki representative for more information on selecting and controlling multiple synchronized units.
  • Page 32 ▶ Fig. 1 – Reading the nameplate Include the model number (1), manufacturing number (2), and drawing number (3) when contacting Tsubaki with any problems or questions. Installation Install ZIP MASTER on a stand with high rigidity and suf cient mounting bolt pullout strength under ▶...
  • Page 33 ▶ Right cover   Chain roller roughness caused by wear, noticeable by touch cover. ▶ Sensor adjustment   Discontinue use and contact a Tsubaki representative if either of the Chain lubrication above are found. side Left cover Guide lubrication side...
  • Page 34 ZIP CHAIN LIFTER Technical Sheet Company: Name: TEL: FAX: Email (required): Address: Application/equipment          No. of required units units □ Will carry workers   □ Will not carry workers Worker carrying function (When lifter is to be used for carrying workers, you will need to confirm product liability laws and sign an MOU.)         mm ×...
  • Page 35 □ None □ Yes Dust □ 0 to 40°C □ Below 0°C or higher than 40°C （       ℃） Ambient temperature Designation of □ Unspecified □ Yes（Munsell        or JPMA no. ） paint color □ Installation required (or considering use)    □ Not needed Bellows □...
  • Page 36         mm ×         mm Length Width Table dimensions Table for cantilevered lifter to be prepared by the customer. Also available upon request; contact a Tsubaki representative. (Allowable min. height:         mm） Fixed load (Specific name)                         Mass including table        kg … A Mass     kg × No. of items      ＝      kg … B Movable load ・...
  • Page 37 □ None □ Yes Dust □ 0 to 40°C □ Below 0°C or higher than 40°C （       ℃） Ambient temperature Designation of □ Unspecified □ Yes（Munsell        or JPMA no. ） paint color Additional position □ Yes (or considering addition)     □ Not needed detection sensor □...
  • Page 38 M E M O...
  • Page 39 ●Do not remove the nameplate. ●Customer alterations of the unit are outside the scope of the Tsubaki warranty. Therefore, Tsubaki assumes no responsibility for such alterations. ●Before using the device, thoroughly read the instruction manual provided with the unit, and ensure the unit is used correctly. If no instruction manual is available, use the device name and model number to request an instruction manual from the distributor where the device was purchased, or from the Tsubaki sales of ce.
  • Page 40 The Tsubaki Eco Link logo is used only on products that satisfy the standards for environmental friendliness set by the Tsubaki Group. The logos, brand names, or product names in this catalog are trademarks or registered trademarks of Tsubakimoto Chain Co.

This manual is also suitable for:

Zip master