1. Manuals
  2. Brands
  3. Chicago Dryer Manuals
  4. Industrial Equipment
  5. AIR CHICAGO EXPRESS
  6. Instruction manual

Chicago Dryer AIR CHICAGO EXPRESS Instruction Manual

Towel folder
Hide thumbs Also See for AIR CHICAGO EXPRESS:
Table of Contents

Advertisement

Quick Links

AIR CHICAGO
®
EXPRESS
Towel Folder

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AIR CHICAGO EXPRESS and is the answer not in the manual?

Questions and answers

Related Manuals for Chicago Dryer AIR CHICAGO EXPRESS

Summary of Contents for Chicago Dryer AIR CHICAGO EXPRESS

  • Page 1 AIR CHICAGO ® EXPRESS Towel Folder...
  • Page 2 Chicago Dryer Company © Instruction Manual #3019-120 CHICAGO DRYER COMPANY 2200 N. Pulaski Road, Chicago, Illinois USA 60639-3737 Telephone: (773) 235-4430 Fax: (773) 235-4439 www.chidry.com...

  • Page 3: Table Of Contents

    Air Chicago Express Table of Contents TABLE OF CONTENTS MANUAL Chapter 1 - Introduction Chapter 2 - Installation Chapter 3 - Operating Guidelines Chapter 4 - Preventive Maintenance Chapter 5 - Operating Principles Chapter 6 - Troubleshooting Chapter 7 - Repair CHI•TOUCH BULLETIN...

  • Page 4: Chapter 1 Introduction

    Table of Contents Air Chicago Express CHAPTER 1 INTRODUCTION Warranty ....................1-2 Scope of Manual ..................1-2 Safety ...................... 1-3 Safe Work Habits ..................1-3 Safety Features ..................1-4 Optional Equipment ................. 1-6 INDEX...

  • Page 5: Chapter 2 Installation

    Air Chicago Express Table of Contents CHAPTER 2 INSTALLATION Site and Utility Requirements ..............2-2 Installation Procedures ................2-3 Inspection ....................2-3 Uncrating and Positioning ............... 2-4 Compressed Air Supply Connection ............2-5 Electrical Connection ................2-6 Final Protective Wrapper Removal ............2-8 Pre-Operational Checkout ...............

  • Page 6: Chapter 3 Operating Guidelines

    Table of Contents Air Chicago Express CHAPTER 3 OPERATING GUIDELINES Safety Features ..................3-2 Main Disconnect Switch ................3-2 Safety STOP Buttons ................3-2 Air Permeable Barriers (Safety Guards) ..........3-2 Safety Interlock Switches ................ 3-3 Safety Labels ..................3-3 Operating Controls ..................

  • Page 7: Chapter 4 Preventive Maintenance

    Air Chicago Express Table of Contents CHAPTER 4 PREVENTIVE MAINTENANCE PM Task Table ....................4-1 Daily PM (8 Hours) .................. 4-2 Watch and Listen for Anything Abnormal ..........4-2 General Cleanliness ................4-2 Check and Clean Photosensors .............. 4-3 Check Safety Equipment ................. 4-3 Weekly PM (50 Hours) ................

  • Page 8: Chapter 5 Operating Principles

    Table of Contents Air Chicago Express CHAPTER 5 OPERATING PRINCIPLES Safety ........................ 5-2 Electrical System ..................5-2 Power System ..................5-2 Control System ..................5-6 Compressed Air System ................ 5-10 Air Filter/Regulators................5-10 Air Pressure Switch ................5-10 Air Reservoirs ..................5-10 Air Valves/Air Valve Solenoids ...............5-11...

  • Page 9: Chapter 6 Troubleshooting

    Air Chicago Express Table of Contents CHAPTER 6 TROUBLESHOOTING Troubleshooting Symptoms ................6-2 LED Diagnostics ..................6-4 Electrical ....................6-6 Mechanical .................... 6-10 Primary Folding ..................6-12 First Crossfold ..................6-14 Second Crossfold .................. 6-15 Stacker ....................6-16 Exit Conveyor ..................6-17 Sensor Function ..................

  • Page 10: Chapter 7 Repair

    Table of Contents Air Chicago Express CHAPTER 7 REPAIR Safety Considerations ................7-2 Parts Availability ..................7-3 Ribbons and Rolls ................... 7-4 Primary Fold Ribbon Tension Adjustment ..........7-5 First Crossfold Ribbon Tension Adjustment ..........7-6 Transfer Ribbon Tension Adjustment ............7-7 Second Crossfold Ribbon Tension Adjustment ........
  • Page 11 Air Chicago Express 3039-034 NOTE: When ordering parts, please provide the serial number and a complete description of the Air Chicago Express, including any non-standard features. Electrical part numbers can be found in the SCHEMATICS section (when available). Air Chicago Express...

  • Page 12: Front View

    3039-034 Air Chicago Express Front View PL-2 PL-TOC INDEX...
  • Page 13 RED STOP BUTTON TURN REL’SE 1 N/C SEALED 1418-075 PLATE YELLOW 2001-912 FRONT CONTROL PANEL 16-1/2”x36-1/2”x14 G 3006-079 PANEL FRONT AIR CHICAGO EXPRESS 1417-550 ALARM AUDIBLE 1411-003 ILL START SWITCH GREEN 2 N/O CONTACTS 1411-560-01 SWITCH STOP 30 MM W/1 N/C CONTACT BLOCK...

  • Page 14: Rear View

    3039-034 Air Chicago Express Rear View PL-4 PL-TOC INDEX...
  • Page 15 REAR COVER PLEXI GUARD 1411-020 RED STOP BUTTON TURN REL’SE 1 N/C SEALED 3403-302 HINGED REAR ACCESS COVER ASSEMBLY 3006-175 “AIR CHICAGO EXPRESS” BEAUTY PLATE 0210-100 AIR PERMEABLE BARRIER 41” x 37-1/2” 0609-119 RH CONTROL PANEL MOUNT 1409-071 TOUCH SCREEN REAR ENCLOSURE COVER...

  • Page 16: Rolls & Ribbons

    3039-034 Air Chicago Express Rolls & Ribbons 11 12 13 14 16 17 PL-6 PL-TOC INDEX...
  • Page 17 Air Chicago Express 3039-034 Rolls & Ribbons continued... Part Number Qty Description 3204-059 IDLER ROLL 3-1/2”x34”x11 GA W/6 RINGS 3209-670 FEED RIBBON DRIVE ROLL 3-1/2”x6” 3203-414 IDLER ROLL 3-1/2” x 14-1/2” x 11 GA 1003-430 SNOWFLAKE RIBBON 4” x 215” W/PIN 1003-431 TEV TEX RIBBON 2”...

  • Page 18: Input Mechanism Detail

    3039-034 Air Chicago Express Input Mechanism Detail = SPECIFY LEFT OR RIGHT PL-8 PL-TOC INDEX...
  • Page 19 Air Chicago Express 3039-034 Input Mechanism Detail continued... Part Number Qty Description 0607-482 LH CONTROL PANEL MOUNT ASSEMBLY 1210-219 SHAFT 1” DIA x 36-3/8” LONG 0614-300 COLLAR 1” ID LOCKING 0401-825 BEARING 1” SUPER PILLOW BLOCK 0607-473 LH SKI MOUNT ASSEMBLY 1819-148 RUNNER 95-1/2”...

  • Page 20: Primary Fold Detail

    3039-034 Air Chicago Express Primary Fold Detail PL-10 PL-TOC INDEX...
  • Page 21 Air Chicago Express 3039-034 Primary Fold Detail continued... Part Number Qty Description 3401-080 L.H. OUTER RIBBON TABLE 3401-079 R.H. OUTER RIBBON TABLE 1807-035 LH PRIMARY AIRBLAST DEFLECTOR PLATE 1807-036 RH PRIMARY AIRBLAST DEFLECTOR PLATE 3401-078 SKI TABLE 14-1/2” x 84-1/2 x 14 GA...

  • Page 22: Rear Detail

    3039-034 Air Chicago Express Rear Detail PL-12 PL-TOC INDEX...
  • Page 23 Air Chicago Express 3039-034 Rear Detail continued... Part Number Qty Description 1411-020 RED STOP BUTTON TURN REL’SE 1 N/C SEALED 0209-074 1ST CROSS FOLD AIR BAR 32” LONG 1422-725 CONNECTOR M20 1413-509 SWITCH WITH ACTUATOR 1413-504 ACTUATOR FOR 3SE3243 SWITCH...

  • Page 24: Stacker Door Assy

    3039-034 Air Chicago Express Stacker Door Assy. SEE STACKER DOOR ASSEMBLY 11 12 PL-14 PL-TOC INDEX...
  • Page 25 Air Chicago Express 3039-034 Stacker Door Assy. continued... Part Number Qty Description 1808-020 LH DROP BLADE ASSEMBLY 1808-021 RH DROP BLADE ASSEMBLY B10-650 9/16” HEX NUT 0208-508 CUSHION RODLESS AIR CYLINDER 0607-479 RH LOWER CUSHION STOP W/WELDED SUPPORT 0602-037 UPPER CUSHION STOP...

  • Page 26: Drive Detail L/H

    3039-034 Air Chicago Express Drive Detail L/H Part Number Qty Description 0205-805 FITTING 3/8” MP x 1/2” 90 DEG BARB 1201-215 SPROCKET #40 15T 1” BORE KWAY 2 STSCR 1204-330 CHAIN #40 90 LINKS W/CONN LINK B05-975 3/8-16 x 3” SQ HD CUP PT SCRE 1201-203 SPROCKET #40B 13T 1”...

  • Page 27: Left Side Bearings

    Air Chicago Express 3039-034 Left Side Bearings Part Number Qty Description 0402-600 BEARING 2 BOLT FLANGE 1” BORE PERM LUBE 0402-026 HANGER TENSION BEARING 1” BORE W/BUSH’N 3603-135 SPRING 3/8” x 2-1/4” 1819-160 BUMPER RUBBER 0402-027 HANGER BEARING W/HOLE FOR SPRING 0402-763 BEARING HANGER 1”...
  • Page 28 3039-034 Air Chicago Express This Page Intentionally Left Blank PL-18 PL-TOC INDEX...

  • Page 29: L/H Misc. Parts

    Air Chicago Express 3039-034 L/H Misc. Parts Part Number Qty Description 1422-725 CONNECTOR M20 1413-509 SWITCH WITH ACTUATOR 1413-504 ACTUATOR FOR 3SE3243 SWITCH 1607-690 8 PORT, 5 METER PL-19 PL-TOC INDEX...

  • Page 30: Drive Detail R/H

    3039-034 Air Chicago Express Drive Detail R/H 16 17 16 17 18 19 20 21 22 21 22 PL-20 PL-TOC INDEX...
  • Page 31 Air Chicago Express 3039-034 Drive Detail R/H continued... Part Number Qty Description 5003-020 HEX BUSHING 1/2” x 3/8” 1201-285 SPROCKET #40 22T 1” BORE KWAY 2 STSCRW 1204-028 CHAIN #40 164 LINKS W/CONN LINK 1201-210 SPROCKET #40 14T 1” BORE KWAY 2 STSCR B05-975 3/8-16 x 3”...

  • Page 32: Right Side Bearings

    3039-034 Air Chicago Express Right Side Bearings Part Number Qty Description 0402-600 BEARING 2 BOLT FLANGE 1” BORE PERM LUBE 0402-026 HANGER TENSION BEARING 1” BORE W/BUSH’N 3603-135 SPRING 3/8” x 2-1/4” 1819-160 BUMPER RUBBER 0402-027 HANGER BEARING W/HOLE FOR SPRING 0402-763 BEARING HANGER 1”...

  • Page 33: R/H Misc. Parts

    Air Chicago Express 3039-034 R/H Misc. Parts Part Number Qty Description 1422-725 CONNECTOR M20 1413-509 SWITCH WITH ACTUATOR 1413-504 ACTUATOR FOR 3SE3243 SWITCH 1607-690 8 PORT, 5 METER 1406-783 CPU-24VDC 0202-075 VALVE, AIR, TRUE POSITION PL-23 PL-TOC INDEX...

  • Page 34: Incoming Air Regulator Assy

    3039-034 Air Chicago Express Incoming Air Regulator Assy. SEE INCOMING AIR REGULATOR ASSEMBLY PL-24 PL-TOC INDEX...
  • Page 35 Air Chicago Express 3039-034 Incoming Air Regulator Assy. continued... Part Number Qty Description 0205-810 FITTING 1/2” MP x 1/2” 90 DEG BARB 0203-255 FILTER REGULATOR, 1/2” NPT 0203-256 BRACKET, MOUNTING 0202-250 VALVE, SOFT START 1/2” NPT 0203-260 PRESSURE SWITCH W/ PIPING ADAPTER 0205-800 FITTING STRAIGHT 1/2”...

  • Page 36: Speedaire Air Tank Assy

    3039-034 Air Chicago Express Speedaire Air Tank Assy. SEE AIR TANK ASSEMBLY PL-26 PL-TOC INDEX...
  • Page 37 Air Chicago Express 3039-034 Speedaire Air Tank Assy. continued... Part Number Qty Description 0207-039 AIR TANK MOUNT 10-1/8” x 34-1/2” x 12 GA 0205-800 FITTING STRAIGHT 1/2” NPT x 1/2” BARB 0207-250 AIR TANK, 5 GAL 5001-149 NIPPLE 1/2” x CLOSE 5003-020 HEX BUSHING 1/2”...

  • Page 38: Primary Fold Regulator Assy

    3039-034 Air Chicago Express Primary Fold Regulator Assy. SEE PRIMARY FOLD REGULATOR ASSEMBLY = SPECIFY UPPER OR LOWER PL-28 PL-TOC INDEX...
  • Page 39 Air Chicago Express 3039-034 Primary Fold Regulator Assy. continued... Part Number Qty Description 0205-810 FITTING 1/2” MP x 1/2” 90 DEG BARB 5006-020 TEE MALL 1/2 x 1/2 x 1/2 5001-155 NIPPLE 1/2” x 3-1/2” 5002-100 ELBOW 90 DEG 1/2”...

  • Page 40: Second Cross Air Valve Assy

    3039-034 Air Chicago Express Second Cross Air Valve Assy. SEE SECOND CROSSFOLD REGULATOR ASSEMBLY PL-30 PL-TOC INDEX...
  • Page 41 Air Chicago Express 3039-034 Second Cross Air Valve Assy. continued... Part Number Qty Description 0205-315 ELBOW SWIVEL 3/8” NPT x 3/8” OD 5003-020 HEX BUSHING 1/2” x 3/8” 1607-377 CABLE DIN TYPE A TO MALE M12, 2M 0202-080 VALVE SOL 24VDC / SCH:25 5001-149 NIPPLE 1/2”...

  • Page 42: Stacker Conveyor Assy

    3039-034 Air Chicago Express Stacker Conveyor Assy. 17 18 19 PL-32 PL-TOC INDEX...
  • Page 43 Air Chicago Express 3039-034 Stacker Conveyor Assy. continued... Part Number Qty Description 3407-416 44” ANGLED CONVEYOR WELDMENT 3004-252 BILINGUAL “KEEP HANDS OUT TO PREVENT... 3407-004 STACKER LEG RIGHT HAND 0609-078 CONVEYOR ROLL ADJUSTMENT BRACKET 3203-421 ROLL CONVEYOR 1.9 DIA W/ 1 RING 3004-257 LABEL “ORANGE ARROW”...
  • Page 46 10/04/10 Air Chicago Express TECHNICAL SPECIFICATIONS 6500-449 App:GW Folder Production Speed Drive Output Feet per Minute (m/min) (49.1) Motors Total (1.5) Main Drive , HP (kW) (0.75) Discharge Drive , HP (kW) ½ (0.375) Conveyor Drive 1 , HP (kW) (0.125)
  • Page 48 3010-025 GENERAL TORQUE SPECIFICATION CHART These torque values are approximate and should not be accepted as accurate limits. Indeterminate factors (surface finish, type of plating and lubrication) in specific applications preclude the publication of accurate values for universal use. DO NOT USE the below values for gasketed joints or joints of soft materials. DO NOT USE your torque wrench for values greater than its maximum scale reading.
  • Page 50 Air Chicago Express Index INDEX Adjustment, CHI•Touch 3-11, C-10 Categories, General Operating Techniques 3-13 Adjusting Program Parameters C-10 Chains and Belts 7-16 Using the Autotune Feature C-12 Drive Belt, Stacker Air Bar Alignment Condition and Tension Check 4-5 Crossfold 7-25...
  • Page 51 Index Air Chicago Express Clean Air Filter/Auto Drain 4-14 Daily Operating Procedures 3-7 Clean and Lubricate Fold Operation 3-9 Drive Chains 4-11 Handling Jams and Misfeeds Safely 3-9 Communications and the I/O Panel, Control System Interconnected Stop Circuit (option) Operation...
  • Page 52 Air Chicago Express Index Exit Conveyor Drive System 5-13 Jams and Misfeeds, Handling Safely 3-9 Ribbon Jam Detection, CHI•Touch C-7 Drive and Idler Roll Tracking Tape Replacement 7-13 Tension Adjustment 7-9 Troubleshooting 6-17 LED Diagnostics, Troubleshooting 6-4 Exit Phase, Sequence of Operation 5-17...
  • Page 53 Index Air Chicago Express Primary Fold Air Bar Alignment 7-24 Operating Controls 3-4 Operation Checkout 2-14 CHI•Touch 3-6, C-3 Phase, Sequence of Operation 5-16 Operating Techniques 3-13 Ribbon Tension Adjustment 7-5 Processing Standards 3-13 Work Habits 3-14 Air Cylinder Air Flow Adjustment 7-26 Operation, CHI•Touch C-3...
  • Page 54 Air Chicago Express Index Setscrews, Check 4-10 Setting the Access Level, CHI•Touch C-5 Safety 1-3, 5-2 Setting the Data Display Time Frame, CHI•Touch Repair Safety Considerations 7-2 Safety Features 1-4 Setting the Program/Operator/Account, CHI•Touch Safe Work Habits 1-3, 3-14 Safety Considerations, Repair 7-2...
  • Page 55 Index Air Chicago Express Troubleshooting Compressed Air System 6-19 Electrical 6-6 Exit Conveyor 6-17 First Crossfold 6-14 LED Diagnostics 6-4 Mechanical 6-10 Primary Folding 6-12 Second Crossfold 6-15 Sensor Function 6-18 Stacker 6-16 Symptoms 6-2 Uncrating and Positioning 2-4 Using the CHI•Touch Screen C-4 Viewing Machine Status Information, CHI•Touch...

Table of Contents