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AB Quality PowerFlex 400 Frames D-H Service Bulletin

Main control board

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Contents
What This Kit Contains
Safety Precautions
PowerFlex 400 Frames D-H
Replacement Procedure for Main Control Board
This publication provides instructions for replacing the main control board
for PowerFlex 400 Frames D through H drives. For additional drive
information, refer to the PowerFlex 400 User Manual, publication
22C-UM001....
• Main control board assembly consisting of a main control board, an LCD
Human Interface Module (HIM), and a plastic tray
• Four spare tapping φ4*8 mm screws (for Frame D) and
four spare M4*8 mm screws (for Frames E-H)
to be used for the plastic tray
• This publication
The following general precautions apply to the PowerFlex 400 drive.
ATTENTION: To avoid an electric shock hazard, verify that the
!
voltage on the bus capacitors has discharged before performing
any work on the drive. Wait five minutes for the capacitors to
discharge. Then, measure the DC bus voltage at the DC- and
DC+ terminals or at the DC- and P2 terminals on the power
terminal block. The voltage must be zero.
A darkened LCD display and LEDs are not an indication that
capacitors have discharged to safe voltage levels.
Only qualified electrical personnel familiar with the construction
!
and operation of this equipment and hazards involved should
install, start and/or adjust this equipment. Read and understand
these instructions in their entirety before proceeding. Failure to
observe this precaution could result in severe bodily injury or
loss of life.
ATTENTION: This drive contains ESD (Electrostatic
!
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
"Guarding Against Electrostatic Damage" or any other
applicable ESD protection handbook.
Service Bulletin
5011679300-T3M0

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Summary of Contents for AB Quality PowerFlex 400 Frames D-H

  • Page 1 Service Bulletin PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Contents This publication provides instructions for replacing the main control board for PowerFlex 400 Frames D through H drives. For additional drive information, refer to the PowerFlex 400 User Manual, publication 22C-UM001..
  • Page 2: Replacement Procedure

    PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board • A #1 Phillips screwdriver, preferably an adjustable torque driver capable What You Need of 0.9 to 2.9 N-m (8.0…25.7 lb.-in). Replacement Procedure The replacement procedure for the main control board is described in the...
  • Page 3 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Label If your drive has this label, record the values on the label. Otherwise, follow this procedure to record the values from the drive. 1. Go to parameter A196. The default value of A196 is 0400.
  • Page 4 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Removing and Locking Out If the drive is in service, do the following. Power 1. Turn off and lock out all incoming power to the drive. Wait five minutes. 2. Verify that there is no voltage at the input power terminals.
  • Page 5 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Frame E Drives 1. Loosen the four captive cover screws. 2. Pull the bottom of the cover out and up to release. Frame F Drives 1. Turn the latch counterclockwise.
  • Page 6 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Frame G Drives 1. Loosen the four captive cover screws. 2. Pull the bottom of the cover out and up to release. Frame H Drives 1. Loosen the four captive cover screws.
  • Page 7 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Replacing the Main Control The following procedure shows you how to replace the main control board from a PowerFlex 400 Frame F drive. The procedure is the same for drives Board of other frame sizes.
  • Page 8 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board 3. Remove the plastic tray together with the main control board. 4. Place the new plastic tray with the new main control board where the old tray was. The main control board should fit the plastic tray snugly.
  • Page 9 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board 6. Connect the ribbon cable to the new control board. Make sure the ribbon cable connector is fully seated on the IMPORTANT main control board connector. 7. Check that all of the cables are properly seated.
  • Page 10 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Programming the 1. Power up the drive. Parameters for the Main 2. Go to parameter A196 and enter the value 7625. Control Board 3. Set the following parameters to the values obtained from the old main control board: –...
  • Page 11 PowerFlex 400 Frames D-H Replacement Procedure for Main Control Board Notes: Publication 22C-SB003A-EN-P – August 2008...
  • Page 12 www.rockwellautomation.com Power, Control and Information Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 U.S.