Summary of Contents for GREER Company MICROGUARD TEREX RCI 510/400
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ERECTED 60' TELEJIB 17 AUXHD ON PICK FROM MAIN BOOM FRONT WINCH TEST CALIBRATION PROCEDURE GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
SCALE .............................. 26 ZERO ..............................27 DIRECTION ............................28 CONFIGURATION SELECTION ......................29-33 GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 MicroGuard® RCI 500 CALIBRATION PROCEDURE PN W450189B 09/09/02 2 of 65...
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SWITCH OFF POWER TO THE SYSTEM ....................58 COMMAND 01/4 RESTORE........................58 COMMAND 19 DIGITAL INPUTS......................59 GLOSSARY ............................60-64 GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
THIS MANUAL PROVIDES STEP-BY-STEP DIRECTIONS FOR EACH COMMAND USED IN THE CALIBRATION OF THE RCI 510/400 SYSTEMS GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
IF THE CALIBRATION SWITCH IS NOT ON (PULLED DOWN OR FORWARD) THE DISPLAY SHOULD READ: ‘CAL DISABLED’ AND THE ROUTINES CANNOT BE ACCESSED. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
ERECTED 60' TELEJIB 17 AUXHD ON PICK FROM MAIN BOOM FRONT WINCH TEST THE RCI 510/400 DISPLAY GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
ERECTED 60' TELEJIB 17 AUXHD ON PICK FROM MAIN BOOM FRONT WINCH TEST THE RCI 510/400 DISPLAY GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
Press “A” (menu up) or “B” (menu down) to view all commands. See the illustration on page 7. Stop at Command 01 Personality. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
Failure to observe this precaution may cause permanent damage to the system or its components and result in the loss of calibration data. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
(See page 6). 7) PRESS D TO EXIT ROUTINE. THE SYSTEM WILL RETURN TO THE MONITOR MODE BUT WILL REMAIN IN THE CALIBRATION ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION. 1234 PRESS (SECURITY CODE). AFTER MESSAGE, “CALIBRATING” ENDS, PRESS D TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
FAULT 1 DIGITAL INPUT AND OUTPUT FAULT 2 ANALOG INPUT AND OUTPUT FAULT 4 DISPLAY UNIT GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
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CURRENT DUTY BAD FAULT 4 ROPE OR RAM DIMENSION MISSING FAULT 8 FLY NOT CALIBRATED GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
Numbers can be removed this way one digit at a time. 6) When all digits look correct, press key “C” to calibrate the complete number. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
HORIZONTAL POSITION. COMMAND 05 IS USED TO CALIBRATE THE SWING SENSOR. Continue with the Command 03 Zero calibration routines on the following pages GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
With the pressure transducers open to atmosphere, calibrate the zero of the piston and rod pressure transducers, as shown on the next page. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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8) PRESS D TO EXIT ROUTINE. Reconnect all hydraulic lines and reinstall the tank pressure relief valve before resuming crane operation. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
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6) Manually turn the large gear on the potentiometer fully counterclockwise. Then, advance the gear clockwise three clicks. 7) Calibrate the zero of the sensor, as shown on the next page. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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XXXX (ZEROED INPUT). 6) PRESS TO EXIT THE ROUTINE OR PRESS TO CHANGE THE SENSOR. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
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♦ The boom angle sensor is mounted inside the A220210 housing. ♦ Calibrate the zero of the boom angle sensor (page 21). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
XXXX (ZEROED INPUT) 6) PRESS TO EXIT THE ROUTINE OR PRESS TO CHANGE THE SENSOR. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
- 35 ft = 50 ft extension value 50.0 will be the number entered GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
THE DISPLAY SHOULD READ: SPAN NO. 3 XX (ACTUAL INPUT, AS ENTERED). 7) PRESS TO SPAN NO. 2 (CONTINUE WITH STEP 4 ON THE NEXT PAGE). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
The above procedure will show the boom extension as the EXTENSION VALUE (xx FT.). After completion of COMMAND 07 (Main Boom radius/moment), the display will exhibit THE ACTUAL BOOM LENGTH. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
If the swing potentiometer is mounted so that output is in the wrong direction, use the direction command to change the displayed direction. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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THE DISPLAY SHOULD READ: 0 SCALE SWING POT. XX. X 7) PRESS TO EXIT THE ROUTINE OR PRESS A TO 1 SET SWING POT ZERO. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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IS COMPLETED. SKIP COMMAND 05/2 ON THE NEXT PAGE. IF THE SWING ANGLE DECREASES, PRESS A TO 2 SET SWING DIRECTION +. CONTINUE WITH COMMAND 05/2, STEP 4 (NEXT PAGE). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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IF NUMBERS DO NOT CHANGE IN STEPS 7 AND 8, AS INDICATED, RETURN TO STEP 4 AND REPEAT THE ENTIRE ROUTINE. 10) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
(stowed or not stowed) that will be selected for erection must first be selected as Lifting point for rear winch. ‘stowed.’ GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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The display readout is restricted to radius, length, angle, height, and precautionary messages. See the notes on page 29. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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Full Ext Outriggers Xxx Mid Ext Outriggers, Xx Retracted Outriggers X Note: Some cranes have fully extended outriggers only. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
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The display will request the selection of one of the following items. NO FLY 26’ OFFSET 26’ 43’ TELE JIB STEP 5 see next page GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
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3. Select the number of parts-of-line (2) for each winch to be used. When both winches are programmed, switch between the lifting points by changing the winch in use (19) on the display. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
Before acquiring data, wait at least 10 seconds for the pressures to become stable. CALIBRATE THE PRESSURE SPAN FOLLOWING THE STEPS ON THE NEXT PAGE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 MicroGuard®...
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WAIT 30 SECONDS AFTER SETTING THE LOAD ON THE GROUND; THEN, PRESS “LOAD OFF” DATA. THE DISPLAY SHOULD READ: RADIUS ----- LOAD ----- (DU) (LOAD ON/OFF DATA ACQUIRED). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
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IF THE DISPLAYED LOAD IS NOT THE LOAD ENTERED, REPEAT THE ENTIRE ROUTINE. 12) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
Interpretation of the display Command 07 output is as follows ) = LOW ANGLE DATA ACQUIRED. U) = HIGH ANGLE DATA ACQUIRED. (DU) = HIGH AND LOW ANGLE DATA ACQUIRED. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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USE THE NUMBER ENTRY ROUTINE (PAGE 14), TO ENTER THE CURRENT RADIUS. THE DISPLAY SHOULD READ: Bas0 (D ) (LOW ANGLE DATA ACQUIRED). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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TO STORE THE HIGH ANGLE DATA. USE THE NUMBER ENTRY ROUTINE TO ENTER THE NEW RADIUS. THE DISPLAY SHOULD READ Bas1 ( U) (HIGH ANGLE DATA ACQUIRED). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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Some models with Mode A have been fully extended at this point. If so, continue with Command 08, (Boom Deflection Correction), page 46. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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IF THERE IS A MANUAL SECTION OR MODE B EQUIPPED ON THE CRANE, RETURN TO COMMAND 07 AFTER COMPLETING THE BDC FOR THE MAIN BOOM. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
♦ RAISE THE HOOK-BLOCK TO ELIMINATE ROPE WEIGHT. ♦ CALIBRATE THE RADIUS AND MOMENT OF THE MAIN BOOM + MANUAL (NEXT PAGE) GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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GROUND AND SUPPORTED BY THE BOOM ONLY.) USE NUMBER ENTRY ROUTINE ( PAGE 14) TO ENTER CURRENT RADIUS. THE DISPLAY SHOULD READ: Bas0 (D ) (LOW ANGLE DATA ACQUIRED). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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GROUND AND SUPPORTED BY THE BOOM ONLY. USE THE NUMBER ENTRY ROUTINE TO ENTER THE NEW RADIUS. THE DISPLAY SHOULD READ: Bas1 (DU). (LOW/HIGH ANGLE DATA ACQUIRED). GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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36) PRESS TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION. 37) PRESS AFTER THE MESSAGE, ‘CALIBRATING’ ENDS, TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
If this procedure has just been carried out on the main boom, continue with main boom + manual radius and moment, Command 07. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 MicroGuard® RCI 500 CALIBRATION PROCEDURE...
TO START THE ANNULAR GAIN CALIBRATION. 4) PRESS TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION. 5) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
TO CHANGE FROM ‘SELECTABLE’ TO ‘HIDDEN’ OR VICE VERSA. 5) PRESS TO CALIBRATE OR PRESS D TO ABORT CALIBRATION. 6) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
There are seven (0-6) categories for angle data corresponding to each entry for boom length. Proceed as usual following the routine on the next page. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 MicroGuard® RCI 500 CALIBRATION PROCEDURE...
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SETTING. AFTER THE MESSAGE, “CALIBRATING,” THE DISPLAY SHOULD READ: CURRENT VALUE XXX.XXX. 12) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
90% SWL INTERNAL AUDIBLE ALARM The alarm command may be modified. Entry should be as percentages using decimals. Follow the routine on the next page. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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TO CALIBRATE OR PRESS D TO ABORT THE CALIBRATION. USE THE NUMBER ENTRY PROCEDURE TO ENTER THE NEW SETTING. AFTER THE MESSAGE "CALIBRATING," THE DISPLAY SHOULD READ: CURRENT VALUE XX.XXX. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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4) PRESS TO % SWL #2. THE DISPLAY SHOULD READ: CURRENT VALUE: XX.XXX. 5) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
1000 #. Example 11,700 # is entered as 11.70 To change this data, continue with the routine on the next page. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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LIMIT. AFTER THE MESSAGE, “CALIBRATING,” THE DISPLAY SHOULD READ: CURRENT VALUE (XX.XXX). 10) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
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TO ROPE LIMIT #1. THE DISPLAY SHOULD READ: CURRENT VALUE 9.080 (EXAMPLE). 4) PRESS TO EXIT THE ROUTINE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
6) PRESS (CALIBRATION CODE) 7) PRESS AFTER THE MESSAGE,"CALIBRATING" TO EXIT THE ROUTINE. SWITCH OFF POWER TO THE SYSTEM GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
THE COPY OF THE CALIBRATION PERSONALITY IS NOW RESTORED TO THE "A" SECTION OF IC7. SAVE IT NOW TO THE "B" SECTION USING COMMAND 1/0 SAVE. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
HI = SELECT CHART NOT USED ATB IN HI = NO ALARM NOT USED NOT USED GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03...
The point at which the entire weight of a body may be considered as concentrated so that if supported at this point, the body would remain in equilibrium in any position. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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Energy exerted, in this case by the suspended weight of an object. GEOMETRY A branch of mathematics that deals with the measurement and relationships of points, lines, angles, surfaces and solids. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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RATED CAPACITY The load that a crane can safely handle based on factors such as strength, stability and rating. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL...
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Percentage of safe working load. The proportion of the crane capacity which is being utilized at any one time expressed as a percentage of rated capacity GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ®...
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WRITE PROTECTED An area of memory to which a microprocessor cannot write data. ZERO The point from which graduation of a scale begins. GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard...
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GREER COMPANY Crane Systems GREER COMPANY 1918 East Glenwood Place, Santa Ana, CA 92705 TEL: (714) 259-9702 FAX: (714) 259-7626 ® MicroGuard RCI 510/400 CALIBRATION MANUAL PN W450189B 09/04/03 65 of 65...
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