Summary of Contents for Wiedenmann Flex Cut RMR 230 H
- Page 1 Translation of original Operating Instruct Lawn Mower Flex Cut RMR 230 H Document number: 846 99 01.003 From equipment I.D. No.: 1030846H012202011 Status: 05 / 2021...
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Page 2: Manufacturer
Flex Cut RMR 230 H 1 Manufacturer IMPORTANT! ➢ Read these operating instructions thoroughly before initial commissioning and observe the safety information! ➢ Keep these operating instructions in a safe place! 1. Manufacturer Wiedenmann GmbH Tel. +49 7345 953-0 Am Bahnhof... -
Page 3: Preface
Flex Cut RMR 230 H 1 Manufacturer 1.3 Preface These operating instructions are an integral part of this delivery. They must always be kept in the vicinity of the machine. In the event that the machine is sold on, the operating instructions must be passed on to the purchaser. -
Page 4: Table Of Contents
Flex Cut RMR 230 H 1 Manufacturer 1.4 Table of Contents Manufacturer ..............................2 Information for inquiries and orders ......................... 2 Contact details of your dealer ..........................2 Preface ..................................3 Table of Contents ..............................4 To this document ............................8 Validity .................................. - Page 5 Flex Cut RMR 230 H 1 Manufacturer 3.6.13 Shutting down the machine securely ......................18 3.6.14 Operating materials ............................19 3.6.15 Potential hazards at the machine ........................19 3.6.16 Hazards when performing certain tasks at the machine ................20 Safety routines ............................... 22 3.7.1...
- Page 6 Flex Cut RMR 230 H 1 Manufacturer Operation ..............................37 General information on operation .......................... 37 8.1.1 Before mowing work ............................37 8.1.2 After mowing work ............................37 Mowing high grass ..............................37 8.2.1 Method 1 ................................37 8.2.2 Method 2 ................................37 Detaching from the tractor ..........................38...
- Page 7 Flex Cut RMR 230 H 1 Manufacturer 12.1 Scope of Delivery..............................51 13 Special equipment............................51 13.1 Mulching device ..............................51 13.1.1 Prepare the mower unit for installing the mulching device ................51 13.1.2 Install the mulching device ..........................52 13.2...
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Page 8: To This Document
2.2 Reorder Should this document have become wholly or partly unusable, you can use the document number on the cover sheet to request a replacement. The document can also be downloaded via the Wiedenmann homepage. www.wiedenmann.com 2.3 Applicable documents Alongside the machine operating instructions, the following documents are also supplied and should also be observed: •... -
Page 9: Figures
Flex Cut RMR 230 H 2 To this document 2.5.4 Figures The figures in this document do not always represent the exact machine type. The information with reference to the figures always corresponds to the machine type in this document. - Page 10 Flex Cut RMR 230 H 2 To this document Explanation of the danger sign This is the danger symbol that warns about a potential risk of injury and material damage. Observe all notes with the danger symbol! Explanation of the signal words DANGER! ➢...
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Page 11: Safety Notes
Flex Cut RMR 230 H 3 Safety notes Safety notes 3.1 Obligation of the operator The operator must ensure that only those persons work with the machine that • have knowledge of the accident prevention regulations associated with health and safety at work. -
Page 12: Service Life Of The Machine
Flex Cut RMR 230 H 3 Safety notes 3.5 Service life of the machine • The useful life of this machine depends on correct operation and maintenance, as well as the deployment and operating conditions. • Continuous operational readiness and a long useful life of the machine can be achieved by following the instructions and notes in these operating instructions. -
Page 13: Personnel Qualification Of The Operating Personnel
Flex Cut RMR 230 H 3 Safety notes • All safety devices must be assembled before initial operation of the machine. • Always keep the machine in a good condition. Improper changes to the machine impair its function, operational reliability and service life 3.6.1... -
Page 14: Coupling Up The Machine
Flex Cut RMR 230 H 3 Safety notes 3.6.4 Coupling up the machine Failure to couple the tractor and machine correctly leads to hazards that can cause serious accidents. ➢ Observe all relevant information in the various operating instructions when coupling the machine. These include: •... -
Page 15: Danger Areas
Flex Cut RMR 230 H 3 Safety notes Dangers due to damage to the machine Damage to the machine can impair its operational reliability and cause accidents. This can then lead to a risk of serious or even fatal injuries. The following parts of the machine are particularly important with regards to safety: •... - Page 16 Flex Cut RMR 230 H 3 Safety notes Danger zone PTO shaft Persons can get caught up on, drawn in and seriously injured by the cardan shaft. ➢ Observe the cardan shaft operating instructions. ➢ Maintain a sufficient overlap of the profile pipe and cardan shaft guard.
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Page 17: Personal Protective Equipment
Flex Cut RMR 230 H 3 Safety notes Danger area when the drive is switched on There is a danger to life due to moving machine parts when the drive is switched on. No persons may remain in the machine's danger area. -
Page 18: Road Safety
Flex Cut RMR 230 H 3 Safety notes 3.6.11 Road safety Dangers when driving on the road If the machine exceeds the maximum dimensions and weights stipulated by national legislation and is not properly illuminated as per the regulations, you will put other road users at risk when driving on public roads. -
Page 19: Operating Materials
Flex Cut RMR 230 H 3 Safety notes 3.6.14 Operating materials Unsuitable operating materials Operating materials that do not meet the requirements of the manufacturer can impair the operational reliability of the machine and cause accidents. ➢ Only use operating materials that meet the requirements of the manufacturer. -
Page 20: Hazards When Performing Certain Tasks At The Machine
Flex Cut RMR 230 H 3 Safety notes Liquids under high pressure The following liquids are highly pressurized: • Hydraulic oil High-pressure fluids which leak under pressure can penetrate the skin causing serious injury. ➢ If you suspect that a pressure system may be... - Page 21 Flex Cut RMR 230 H 3 Safety notes Maintenance and repair work Improper servicing and repair work jeopardises operational reliability. This can then lead to a risk of serious or even fatal injuries. ➢ Only perform the work described in these operating instructions.
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Page 22: Safety Routines
Flex Cut RMR 230 H 3 Safety notes 3.7 Safety routines 3.7.1 Shutting down and securing the machine WARNING! Risk of injury due to movements of the machine or machine parts! ➢ Shut down and secure the machine before leaving the operator's seat! To shut down and secure the machine: ➢... -
Page 23: Position And Meaning Of The Safety Stickers
Flex Cut RMR 230 H 3 Safety notes 3.8.1 Position and meaning of the safety stickers Operating Instructions These operating instructions contain all important information necessary for safe machine operation. ➢ Carefully observe all safety instructions to avoid accidents. ➢ Read operating instructions! Attachment frame ➢... - Page 24 Flex Cut RMR 230 H 3 Safety notes Cutting equipment ➢ When the engine is running, keep a good distance from the mowing knife. Maintenance ➢ Before performing maintenance or repair work, shut off engine and remove key. V-belt ➢ Do not open or remove protective shields when the engine is running.
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Page 25: Safety Devices
Flex Cut RMR 230 H 3 Safety notes 3.8.2 Safety devices DANGER! Risk of injury due to missing safety devices! ➢ Never operate the machine without safety devices! Position of safety devices V-belt protective shields Rear discharge protective covers Protective cap for cardan shaft connection... -
Page 26: Machine Description
Flex Cut RMR 230 H 4 Machine description 4 Machine description 4.1 Machine overview Wheel fork Triangular coupling V-belt protective shields Cardan shaft connection Gearbox 4.2 Nameplate INFO! ➢ The nameplate lists documented values and must not be changed, damaged or otherwise concealed! The machine data is printed on the nameplate (1). -
Page 27: Chassis Number
Flex Cut RMR 230 H 4 Machine description 4.2.1 Chassis number This number should be quoted in the event of warranty claims and when ordering spare parts. See Section 4.2 "Nameplate". ➢ Enter the vehicle identification number, the machine type and the year of manufacture on the front cover page of these operating instructions. -
Page 28: Technical Data Sheet
Flex Cut RMR 230 H 4 Machine description 4.3.1 Technical data sheet 846.40 846 99 01 - 003 05 | 2021... -
Page 29: Torques For Metric Screws
Flex Cut RMR 230 H 4 Machine description 4.3.2 Torques for metric screws Class and markings of the screw heads Class and markings of the nuts Class 4.8 Class 8.8 oder 9.8 Class 10.9 Class 12.9 Size Lubricated * Dry **... -
Page 30: Operating Materials
Flex Cut RMR 230 H 5 Transport 4.4 Operating materials Designation Capacity Specifications Gear lubricant oil SAE 90 GL5 EP Lithium soap NLGI 2 Lubricating greases (Blade bearing) ca. 0,3 l Temperature range -30 to 140 °C 5 Transport 5.1 Safety instructions for transport The machine is delivered secured on a transport frame. -
Page 31: Transport Using A Crane
Flex Cut RMR 230 H 5 Transport 5.2.2 Transport using a crane ➢ Attach ropes or carrying loop to the upper guide bar connection (1) and to the point of articulation (2) of the main frame. INFO! ➢ Select length of the ropes or carrying loop so that the machine is suspended horizontally when unloading. -
Page 32: Attaching To A Tractor
Flex Cut RMR 230 H 6 Attaching to a tractor Attaching to a tractor 6.1 Safety instructions for attachment to the tractor DANGER! Danger due to rotating p.t.o. shaft! ➢ Only attach the machine when the engine is at a standstill and the P.T.O. drive is switched off. -
Page 33: Attachment With Three-Point Frame
Flex Cut RMR 230 H 6 Attaching to a tractor 6.2 Attachment with three-point frame The three-point frame is equipped with connection components for categories I and II as standard. Category I: ➢ Attach the lower guide bars by inserting the pin (1) into the three-point frame and securing it. -
Page 34: Setting The Lean Mower
Flex Cut RMR 230 H 6 Attaching to a tractor ➢ Hold both halves of the cardan shaft (1 + 2) next to each other in the shortest operating position in relation to the attached equipment. ➢ Mark an intersecting line (3) on the outer profile of the half of the cardan shaft (1). -
Page 35: Before Initial Operation
Flex Cut RMR 230 H 7 Before initial operation Before initial operation 7.1 General information before startup ➢ Check whether all connection parts necessary for complete delivery are there. ➢ Observe the technical data when connecting to other tractor types. -
Page 36: Observe Sequence When Starting The Machine
Flex Cut RMR 230 H 7 Before initial operation 7.3 Observe sequence when starting the machine • Set the accelerator to third or half throttle and then switch on the mower unit, in order to prevent damaging of the PTO coupling. -
Page 37: Operation
Flex Cut RMR 230 H 8 Operation Operation 8.1 General information on operation CAUTION! Unsecured mower during transport! ➢ Raise the lawn mower during transport to the place of use and secure against inadvertent lowering. (Block the lifting hydraulics) 8.1.1 Before mowing work ➢... -
Page 38: Detaching From The Tractor
Flex Cut RMR 230 H 9 Detaching from the tractor Detaching from the tractor 9.1 Safety instructions for dismantling the tractor DANGER! Risk of injury due to the machine rolling away! ➢ Before disconnecting the machine from the tractor, secure it with chocks to prevent it from rolling away! See Section 3.7.1 "Shutting down and securing the machine"... -
Page 39: Maintenance
Flex Cut RMR 230 H 10 Maintenance Maintenance 10.1 General instructions for maintenance DANGER! Risk of accident due to improper maintenance ➢ Maintenance, repair and dismantling work must only be carried out by qualified professionals. DANGER! An unsecured tractor poses a risk of injury. -
Page 40: Maintenance Tables
In addition, the warranty and claims against warranty can only be guaranteed if only original parts by Wiedenmann were used. We explicitly inform you that parts not delivered by Wiedenmann are not tested or released by Wiedenmann. Therefore, installing or using such products may negatively influence preset properties of your vehicle and therefore endanger your active or passive safety. -
Page 41: Lubricating Points
Flex Cut RMR 230 H 10 Maintenance Maintenance interval Maintenance measure Area Every 500 hours Gearbox ➢ Change gear lubricant oil see chapter 10.5.1 Mowing blades ➢ Sharpen mowing blades. See Info! Mower unit ➢ Clean the mower thoroughly at the end of each mowing season and conserve it using spray oil. -
Page 42: Belt Idler Lever
Flex Cut RMR 230 H 10 Maintenance 10.3.3 Belt idler lever Every 250 hours: ➢ Detach all protection cap on the right side. ➢ Lubricate the lubrication nipple (1) on the tensioning roller lever. 10.3.4 Tensioning roller ➢ Remove protective covering on both sides. -
Page 43: Unhooking Boundary Struts
Flex Cut RMR 230 H 10 Maintenance 10.4.1 Unhooking boundary struts On both sides: ➢ Pull out linch pin (1). ➢ Remove discs (2) in order to release the boundary struts (3). ➢ Unhook boundary struts (1) on both sides of the frame. -
Page 44: Swinging Mower Back To Working Position
Flex Cut RMR 230 H 10 Maintenance 10.4.3 Swinging mower back to working position After work has finished, the lawn mower must be set up for deployment as follows ➢ Before the frame is lowered, all protective equipment must be reinstalled. - Page 45 Flex Cut RMR 230 H 10 Maintenance Removing left mower cover ➢ Undo three hexagon screws (1) and remove the top cover (2). ➢ Undo four hexagon screws (1) and remove the bottom cover (2). De-tensioning tension roller lever tension spring ➢...
- Page 46 Flex Cut RMR 230 H 10 Maintenance Removing gearbox support plate CAUTION! Falling gearbox support plate! ➢ Before removing the gearbox support plate (1), secure with an appropriate lifting implement. ➢ Remove clamping sleeves (2) on both sides of the bottom bolt (3).
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Page 47: Drivin V-Belt
Flex Cut RMR 230 H 10 Maintenance 10.6 Drivin V-belt 10.6.1 Check driving V-belt Every 250 hours: DANGER! Risk of accident due to improper maintenance ➢ The mower can be lifted out (placed in an upright position) for maintenance, repair and cleaning purposes only. -
Page 48: Re-Strech Driving V-Belt
Flex Cut RMR 230 H 10 Maintenance 10.6.2 Re-strech driving V-belt CAUTION! Risk of injury! ➢ Re-stretch V-belt only with the engine shut off and the PTO switched off. Detach all protection cap on the right side. ➢ ➢ Tighten the nut (1) until the values specified in figure 842.18. -
Page 49: Moving Blades
Flex Cut RMR 230 H 10 Maintenance 10.7 Moving blades 10.7.1 Steep-lifting for exchanging blades and cleaning DANGER! Risk of injury from rotating blade! ➢ The mower can be placed in an upright position for maintenance and cleaning purposes only. -
Page 50: Unauthorized Conversion And Spare Part Manufacture
Flex Cut RMR 230 H 11 Disposal ➢ Turn the lawn mower. ➢ Hold the mowing blade fast using a glove or a soft object (wood), so that it cannot rotate. ➢ Release the screw (1). ➢ Remove the plate washer (2). -
Page 51: Equipment
Flex Cut RMR 230 H 12 Equipment Equipment 12.1 Scope of Delivery RMR 230 H for drives /min right-handed 1000 /min right-handed /min left-handed Attachment components Triangular coupling Cardan shaft Operating instructions, trasfer declaration with guarantee card. Special equipment 13.1 Mulching device 13.1.1 Prepare the mower unit for installing the mulching device... -
Page 52: Install The Mulching Device
Flex Cut RMR 230 H 13 Special equipment 13.1.2 Install the mulching device ➢ Screw on each outer baffle plate (1) manually with an M8 x 20 mushroom head screw (2). CAUTION! Touching the drive parts by protruding thread ➢ The use of longer screws is prohibited. -
Page 53: Recycle Cut
Flex Cut RMR 230 H 13 Special equipment 13.2 Recycle Cut 13.2.1 Adjusting the Recycle Cut insert INFO! ➢ The highest elevation of the guiding plates results in the lowest expenditure of energy and thus in the lowest mulching effect. -
Page 54: Ec Declaration Of Conformity
Flex Cut RMR 230 H 14 EC Declaration of conformity EC Declaration of conformity EC DECLARATION OF CONFORMITY Wiedenmann GmbH Am Bahnhof 89192 Rammingen declare under our sole responsibility that the product Lawn Mower Flex Cut RMR 230 H to which this declaration refers, corresponds with the relevant basic safety and health requirements of the machinery directive 2006/42/EC. -
Page 55: Declaration Of Conformity
Flex Cut RMR 230 H 15 Declaration of conformity Declaration of conformity Declaration of conformity Wiedenmann GmbH Am Bahnhof 89192 Rammingen hereby declare that the product Lawn Mower Flex Cut RMR 230 H referred to by this declaration complies with the requirements of Machinery Directive 2006/42/EC.
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