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Manual
Dewatering Unit
OPS 010
www.argo-hytos.com
Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to a process of natural wear and aging.
© All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
Page 1
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Summary of Contents for Argo-Hytos OPS 010
- Page 1 Our products are subject to a process of natural wear and aging. © All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights. Any right of disposal such as copying and distribution rights shall remain with us.
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Page 2: Table Of Contents
Dewatering Unit OPS 010 Contents Contents ..................................2 About this documentation ............................4 Applicability of this documentation ..........................4 Required and supplementary documentation ........................4 Presentation of information ............................. 4 1.3.1 Safety instructions ................................4 1.3.2 Symbols................................... 5 1.3.3 Terms ....................................5 1.3.4... - Page 3 Hose for air supply................................. 35 12.4.7 Throttle valve ................................. 35 12.4.8 Filter change.................................. 36 Appendix ..................................37 13.1 Related documents ................................ 37 13.2 Related documents components ............................ 37 Page 3 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN...
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Page 4: About This Documentation
This documentation is applicable for the following product: › Oil Dewatering Unit OPS 010-41110 This documentation is written for technicians, operators, service engineers and system operators. This document contains important information for safe and appropriate assembly, transport, activation, operation, usage, servicing, dismantling and simple troubleshooting. -
Page 5: Symbols
This symbol indicates possible hazards to the environment. Table 3: Meaning of symbols 1.3.3 Terms In this documentation the following terms are used: Term Meaning OPS 010 Dewatering Unit Table 4: Terms 1.3.4 Abbreviations In this documentation the following abbreviations are used: Term... -
Page 6: Safety Instructions
Therefore only use this product in safety-related applications if this use is explicitly specified and permitted in the product documentation, e.g. in explosion protection areas or in safety-related parts of a control system (functional safety). ARGO-HYTOS GMBH assumes no liability for damages resulting from improper use. The risks associated with improper use are solely with the user. -
Page 7: General Safety Instructions
› Observe all instructions on the product. › People who assemble, operate, disassemble or maintain ARGO-HYTOS products may not do so under the influence of alcohol, other drugs or medications that affect the responsiveness. › Only use manufacturer-approved accessories and spare parts, in order to prevent personal danger due to unsuitable spare parts. -
Page 8: General Instructions
Make sure that no detergents enter the hydraulic system. › Do not use cotton waste or faying cleaning rags for cleaning. › Do not use hemp as sealing agent. Page 8 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 9: Scope Of Delivery
4. Scope of delivery The package includes: › 1 Oil Dewatering Unit OPS 010 › 1 Operating manual › 1 Supplier documentation, see chapter 12 Page 9 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 10: Technical Data
3/4" BSP - hose diameter min. 3/4" Oil outlet 1" BSP - hose diameter min. 3/4" Sound pressure level Device in operation < 72 dB (A) Page 10 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 11: About This Product
6. About this product The oil dewatering unit OPS 010 is a complete system for the cleaning and treatment of synthetic and mineral oil based lubrication and hydraulic oils with an oil viscosity of 10 - 700 mm Performance specification The oil dewatering unit OPS 010 separates free and dissolved water from hydraulic and lubricating oils. -
Page 12: Component Overview
Control panel Type plate Ventilator Folding handle Viewing window Connector 380 V / 32 A Connector panel Transport rollers with fixing Fig.1: Component overview Page 12 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 13: Accessories
A suitable power supply cable with phase inverter is available as an accessory. Electric cable OPS010-1703 - 16 A, 4 m long, with phase converter Page 13 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 14: Transport, Storage, Installation, Disposal
When transporting with a crane, lift the device only at the towing beam using suitable lifting devices. The lifting beam must be secured with spring plugs. Page 14 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 15: Storing The Device
During transport and storage, care must be taken to ensure that dewpoint shortfalls are reliably avoided when the equipment is not or is no longer packed, and that condensation does not take place. Page 15 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 16: Setting Up The Device
Observe the applicable national and regional regulations and instructions of the manufacturer when disposing of the product. › Operating and auxiliary materials should be separated and disposed of in a proper manner. Page 16 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 17: Design, Function, Operation
All connections are easily accessible on one side of the housing. Reactor Vacuum pump Drain pump oil Filter Fig. 4: Components inside Page 17 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 18: Function
Fine filter Float switch Collecting vessel - water Oil outlet Oil inlet Heater Outlet water - collecting vessel Air outlet Fig. 5: Function - schematic Page 18 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 19: Operating Facilities
(Only lights up when the reactor is automatically emptied) VACUUM Manometer for indicating the vacuum in the reactor OIL TEMP Thermometer for indicating the temperature in the reactor Page 19 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 20: Manual Controls At The Unit
Ball valve is closed during operation. Ball valve for the complete emptying of the reactor interior. Ball valve is closed during operation. Fig. 9: Ball valves Page 20 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 21: Operation
› Remove the plugs from the oil inlet and oil outlet. Fuses under control pane Motor protection switch Fig.10: Emergency stop button and fuses Page 21 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... - Page 22 Check the oil level and the condition of the oil at the oil sight glass of the vacuum pump. (also see separate operating manual vacuum pump) Fig. 12: Oil sight glass Page 22 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN...
- Page 23 Keep the distance between suction and return hoses in the oil tank as large as possible to prevent the dehydrated oil from being sucked in again. Page 23 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN...
- Page 24 When the maximum filling level has been reached, the device switches off automatically and the container has to be emptied by pressing the button "Drain Condenser". Page 24 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN...
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Page 25: Commissioning
Display on the manometer should constantly display a vacuum of approx. 0.8 bar. CAUTION Danger of property damage › If no vacuum is generated, switch off the device immediately. › Check for leaks. Page 25 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 26: Operation
Complete drying at relative humidity < 25 % (green light) › Periodically check whether the drain pump automatically drains the dehydrated oil from the reactor. Page 26 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 27: Taking An Oil Sample
Hold an appropriate vessel under the sampling point and briefly open the stopcock to flush the sampling point. Fig. 19: Taking an oil sample Page 27 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 28: Shutting Down And Draining The Device
For this purpose, connect short hose pieces to the outlet for the reactor "Drain Column" and to the outlet for the heater "Drain Heater" . Page 28 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... - Page 29 Check the oil level at the vacuum pump (see operating manual vacuum pump). › Check for leaks. › Clean the unit and hoses. › Store the device, see chapter "Transport, storage". Page 29 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN...
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Page 30: Troubleshooting
The surface of the vacuum pump can become hot during operation. › Allow the device to cool down. › Use personal protective equipment. › Wear safety gloves. Page 30 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... - Page 31 Check temperature display, if necessary defective replace it › › Vacuum is too high Check the negative pressure in the reactor Table 1: Error messages Page 31 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN...
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Page 32: Cleaning / Maintenance / Repair
Fittings, length and quality of the hose lines must meet the requirements. Disconnect all pipes and hoses before any maintenance work on the unit. Page 32 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 33: Disposal Of Operating And Auxiliary Materials
Danger of damage to equipment › Defective components may only be replaced by original spare parts. › ARGO-HYTOS GMBH will void the guarantee if other spare parts are installed which are not approved. To be exchanged: › Any worn, bent or broken parts. -
Page 34: Drain Pump
› Depending on the duration of the operation, at least once a year, the reactor must be removed and cleaned. Ask for service at ARGO-HYTOS GMBH or instructions from ARGO-HYTOS GMBH for disassembly and cleaning. Fig. 26: Reactor Page 34 www.argo-hytos.com... -
Page 35: Emergency Stop Button
Maintenance › Remove the throttle valve and clean it. › After cleaning, reinstall the throttle valve and check for leaks. Fig. 29: Throttle valve Page 35 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 36: Filter Change
Insert the new filter element at the cover and screw the filter into the housing. › Close the service door. Fig. 31: Filter change, filter element Page 36 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... -
Page 37: Appendix
Solenoid valve – collecting vessel Type AJSCG262C090 Documentation on the manufacturer's website Solenoid valve – oil inlet Type AJSCE21 OD095 Solenoid valve – Emptying collecting vessel Type AJSCE21 OD094 Page 37 www.argo-hytos.com Subject to change · Dewatering Unit OPS / 438846600 · 0517 · EN... - Page 38 ARGO-HYTOS PVT. LTD. info.in@argo-hytos.com Italy ARGO-HYTOS S.r.l. info.it@argo-hytos.com Poland ARGO-HYTOS Polska spz o.o. info.pl@argo-hytos.com Russia ARGO-HYTOS LLC info.ru@argo-hytos.com Sweden ARGO-HYTOS Nordic AB info.se@argo-hytos.com Turkey ARGO-HYTOS Hid Ekip. San. ve Tic Ltd. Sti. info.tr@argo-hytos.com ARGO-HYTOS Inc. info.us@argo-hytos.com 27868301 · 0517 · EN...
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