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3. SPECIFICATION
Model:................................................................ .. YK509F.V3
Capacity: ................................................................... 50tonne
Floor mounting:.......................................................... ...... Yes
Gauge included ................................................................ Yes
Lateral ram travel: ...................................................... 245mm
Maximum height - ram to table: ................................ 1047mm
Minimum height - ram to table: ..................................... 67mm
Optional accessories: ..........................YKPP8 - Press pin set
Optional accessories: ........................ YKSG50 - Safety guard
Overall height: .......................................................... 1877mm
Ram diameter: .......................................................... Ø75mm
Ram stroke: ............................................................... 200mm
Table aperture: .................................................... 235/185mm
Type:................................................................. ...... Hydraulic
Working table depth: .................................................. 259mm
Working table width: ................................................... 910mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care
to ensure safety when moving main frame from packing as the unit is very heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.
4.1.
FRAME ASSEMBLY
4.1.1.
Attach load slings around the top cross member of the frame (#67) and using a suitable hoist or gantry, slowly, and in a controlled
manner lift the frame up and out of the transportation crate, into an upright position.
WARNING! Take care when lifting the frame not to damage the pre-assembled ram assembly (#39).
‰
4.1.2.
Keep the frame assembly in an upright position, held safely by the load slings.
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DANGER! DO NOT allow the frame to fall over.
4.1.3.
Position base section (#66) and secure with M12 x 35 hex head set screw (#24), M12 flat washer (#9), M12 spring washer (#36) and
M12 nut (#37) loosely.
4.1.4.
Repeat for other side base section (#66).
4.1.5.
Position the supports (#65) to base section (#66) and frame (#67) and secure with M12 x 35 hex head set screw (#24), M12 flat
washer (#9), M12 spring washer (#36) and M12 nut (#37) loosely.
4.1.6.
Repeat for other side supports (#65).
4.1.7.
On a flat level floor, level the frame using a good quality spirit level. Fully tighten all fixings.
WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the floor.
‰
4.2.
ATTACH THE WINCH ASSEMBLY
4.2.1.
Transfer the hand winch (#21) assembly from its transport location by firstly removing the fixings M12 x 35 hex head set screw (#24),
M12 flat washer (#9), M12 spring washer (#36) and M12 nut (#37) from hand winch plate (#69). Retain the fixings.
4.2.2.
Move the hand winch (#21) assembly to the outside of the left hand post (position A on the parts diagram) and secure with the retained
fixings, loosely.
4.2.3.
Ensure that the cables are located correctly in the rollers prior to fully tightening fixings.
WARNING! Seek assistance from another person with this task as the hand winch assembly is heavy.
‰
4.3.
ATTACH THE PUMP ASSEMBLY
4.3.1.
Transfer the pump (#64) assembly from its transport location by firstly removing the fixings, screw (#62) and flat washer (#63). Retain
the fixings.
4.3.2.
Attach the pump (#64) assembly in position at the top, right hand side of frame (#67) and secure with the retained fixings.
WARNING! Seek assistance from another person with this task as the pump assembly is heavy.
‰
4.4.
CONNECT THE OIL HOSE
4.4.1.
Remove the blanking plugs from elbow fittings (#45).
4.4.2.
Connect oil hose (#52) to the pump assembly and to elbow fitting (#45) at position F.
4.5.
CONNECT THE AIR HOSE
4.5.1.
Undo nut and remove blanking plug from end of air pipe (#61).
4.5.2.
Place nut over pipe and push air pipe onto connector on top of pump assembly and tighten nut.
4.5.3.
Open transit plug, for use.
4.6.
PRESSURE GAUGE
4.6.1.
Remove the dust cap hex bolt from the pressure gauge (#58) and gauge fitting (#57). DO NOT discard.
4.6.2.
Screw the pressure gauge (#58) and nylon ring (#56) into the pressure gauge fitting (#57) until tight.
DO NOT over-tighten.
8
4.7.
ATTACH HANDLE TO RAM
4.7.1.
Fit handle A (#70) into handle recess D on pump assembly and secure with washer (#75) and bolt (#76).
4.7.2.
Fit handle B (#71) into handle recess E on pump assembly and secure with washer (#75) and bolt (#76).
4.8.
ATTACH CARRY HANDLE
4.8.1.
Secure the carry handle (#73) to under plate (#41) with screw for carry handle (#74).
4.9.
Place the V-blocks (#4), in the required orientation, onto the bed frame (#28).
© Jack Sealey Limited
Original Language Version
YK509F.V3 Issue 10/05/21
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