Becker VARIAIR VADS 1500+ Translation Of The Original Operating Instructions
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Becker VARIAIR VADS 1500+ Translation Of The Original Operating Instructions

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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
VADS 1500+
SCREW VACUUM PUMPS
SCREW COMPRESSORS
MAKE IT
BECKER

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Summary of Contents for Becker VARIAIR VADS 1500+

  • Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS VADS 1500+ SCREW VACUUM PUMPS SCREW COMPRESSORS MAKE IT BECKER...

  • Page 2: Table Of Contents

    BECKER VADS 1500+ Important notes for the user of the operating instructions We reserve the right to make technical changes and additions to the operating instructions. No liability is accepted for the content, in particular for damage caused by existing, non-existing or incorrect information.
  • Page 3 BECKER VADS 1500+ 4.3.1 EXTERIOR VIEW 4.3.2 INTERIOR VIEW - COMPRESSOR 4.3.3 PRINCIPLE STRUCTURE COMPRESSOR 4.3.4 INTERIOR VIEW - VACUUM PUMP 4.3.5 PRINCIPLE STRUCTUREVACUUM PUMP SAFETY AND PROTECTIVE DEVICES TESTING OF THE SAFETY AND PROTECTIVE DEVICES DISPLAY ELEMENTS TECHNICALDATA FUELS AND CHEMICALS...

  • Page 4: To The Operating Instructions

    BECKER VADS 1500+ TO THE OPERATING INSTRUCTIONS GENERAL These operating instructions contain the necessary information and important notes to ensure safe and efficient use of the VADS 1500+. This document is an integral part of the machine. The operator is responsible for ensuring the availability of this document. If the operating instructions are damaged or lost, the operator is responsible for obtaining a replacement.

  • Page 5: Safety Symbols

    BECKER VADS 1500+ SAFETY SYMBOLS The following warning signs are used in these operating instructions: General warning sign Warning of hot surface Warning of electrical voltage Warning of automatic start-up Warning of hand injuries Explosion hazard Fire hazard Table 1.1: Warning signs...

  • Page 6: Changes And Conversions

    BECKER VADS 1500+ • Defective, incorrectly installed or dismantled protective devices; • Inadequate monitoring of machine parts subject to wear; • Use of externally procured equipment that has not been approved by the manufacturer; • improper disassembly; 1.6 CHANGES AND CONVERSIONS Modifications or conversions are excluded without written permission.

  • Page 7: Provision

    BECKER VADS 1500+ WARNING Risk of injury! Burning due to hot surfaces During operation, individual parts inside the pump can heat up to more than 100°C. When working indoors, allow the pump to cool down for a while. WARNING Risk of injury! Due to unexpected start-up In case of repair, guards may be dismantled to replace parts.

  • Page 8: Qualification Personnel

    BECKER VADS 1500+ The operating company is responsible for occupational safety and the safety of the work equipment used. The personnel of the operating company must comply with the following safety instructions: • According to chapter 9.1 „Maintenance and servicing“, tests and inspections must be carried out regularly in order to detect potential hazards and damage at an early stage.

  • Page 9: Reasonably Foreseeable Misuse

    It is possible that the VADS 1500+ will lose its operational capability as a result. • The use of operating materials that are outside the specification of Gebr. Becker GmbH or the established subsidiary can lead to a reduced performance of the unit.
  • Page 10 BECKER VADS 1500+ • Worn, damaged or illegible signage • Worn, damaged or defective safety devices • Deactivated or modified safety devices • Impermissible or modified connections or fuses • Impermissible, modified or damaged control or load electrics The protective devices must not be dismantled, modified or put out of operation. In the event of protective devices being dismantled, modified or put out of operation, the VADS 1500+ must be shut down and secured immediately.

  • Page 11: Protective Measures For Users

    BECKER VADS 1500+ installed in the designated place and checked for proper function. The prescribed testing and replacement intervals for protective devices must be observed and complied with. Protective devices may only be maintained, replaced and serviced by specially trained, instructed and authorised personnel.

  • Page 12: Transport And Assembly

    BECKER VADS 1500+ 2.10 TRANSPORT AND ASSEMBLY The following safety instructions apply to the „transport and assembly“ life phase: WARNING Risk of injury! Danger of crushing in the hand and arm area due to product assembly. If assembly work is carried out, the employee must be trained in the use of the transport equipment and must have provided proof of this.

  • Page 13: Normal Operation

    BECKER VADS 1500+ DANGER Danger to life due to electrical work! Electrical work may only be carried out by trained specialist personnel. 2.12 NORMAL OPERATION The following safety instructions apply to the „normal operation“ life phase: The VADS 1500+ must be installed and operated in a separate room.

  • Page 14: Maintenance/Maintenance

    BECKER VADS 1500+ DANGER Danger to life due to unexpected start-up The following steps are mandatory when preparing for maintenance and servicing activities: Switch off the VADS 1500+ and all attached assemblies. Switch off the power supply and secure against unintentional restart or disconnect the drive from the supply voltage.
  • Page 15 BECKER VADS 1500+ DANGER Danger to life due to electric shock There is an immediate danger to life in case of contact with live parts. Damage to the insulation or individual components can be life-threatening. Therefore: • If the insulation is damaged, switch off the power supply immediately and arrange for repairs.

  • Page 16: Troubleshooting

    BECKER VADS 1500+ WARNING Safety risk due to incorrect spare parts Incorrect or faulty spare parts can impair safety and lead to damage, malfunctions or total failure. Only use original spare parts from the manufacturer. 2.15 TROUBLESHOOTING If a malfunction occurs, the machine must be stopped immediately and secured against unexpected start-up. Before entering the danger areas, the mains disconnection device must be switched to the safe position („0“...

  • Page 17: Dismantling / Decommissioning

    BECKER VADS 1500+ DANGER Danger to life due to unexpected start-up The following steps are mandatory when preparing for maintenance and servicing activities: 1. Switch off the VADS 1500+ and all attached assemblies. 2. Switch off the power supply and secure against unintentional restart or disconnect the drive from the supply voltage.

  • Page 18: Disposal

    BECKER VADS 1500+ DANGER Danger to life due to electric shock Electrical work may only be carried out by trained specialist personnel. To perform tasks and activities on the electrical system of the installation, work must be carried out in accordance with the five safety regulations according to DIN VDE 0105: 1.

  • Page 19: Behaviour In The Event Of Danger And Accidents

    BECKER VADS 1500+ WARNING Risk of injury due to stored residual energies The occurrence of mechanical, pneumatic and electrical residual energies on the machine after operating the unit to stop it in an emergency or after switching off the machine must be observed!

  • Page 20: Operating Conditions

    Operating condition 3: Approved equipment Gebr. Becker GmbH recommends the following oil: • Becker Lube G 70 Furthermore, only oils that comply with the parameters of the safety data sheet of the above-mentioned oil are permissible.

  • Page 21: Machine Descriptiong

    BECKER VADS 1500+ MACHINE DESCRIPTIONG This chapter describes the assemblies and components of the VADS 1500+ and explains how they work. The following information is intended to help you understand how the VADS 1500+ works. This information can help to avoid dangers and errors due to incorrect operation.

  • Page 22: Assemblies And Components

    BECKER VADS 1500+ 4.3 ASSEMBLIES AND COMPONENTS 4.3.1 EXTERIOR VIEW Position Designation Position Designation Main switch Ceiling fan Pressure connection (rear) Touch panel for pump operation Vacuum connection (front)

  • Page 23: Interior View - Compressor

    BECKER VADS 1500+ 4.3.2 INTERIOR VIEW - COMPRESSOR Position Designation Position Designation Direction of motor rotation Overflow valve Oil pressure gauge (manometer) Oil sight glass Oil pressure switch Ball valve for oil drain Oil pump Air intake filter Compressor unit...

  • Page 24: Principle Structure Compressor

    BECKER VADS 1500+ 4.3.3 PRINCIPLE STRUCTURE COMPRESSOR Position Designation Position Designation Pressure transducer Oil reservoir Non-return valve Oil pump / 16 M. - Engine oil pump Silencer Motor for fan Air intake filter Fan for oil cooler Screw unit Oil cooler...

  • Page 25: Interior View - Vacuum Pump

    BECKER VADS 1500+ 4.3.4 INTERIOR VIEW - VACUUM PUMP Position Designation Position Designation Direction of motor rotation Overflow valve Oil pressure gauge (manometer) Oil sight glass Oil pressure switch Ball valve for oil drain Oil pump Intake filter Compressor unit...

  • Page 26: Principle Structurevacuum Pump

    BECKER VADS 1500+ 4.3.5 PRINCIPLE STRUCTUREVACUUM PUMP Position Designation Position Designation Pressure transducer Oil pump / 16 M. - Engine oil pump Non-return valve Motor for fan Vacuum safety valve Fan for oil cooler Air intake filter Oil cooler Screw unit...

  • Page 27: Testing Of The Safety And Protective Devices

    BECKER VADS 1500+ immediately to the person in charge of the VADS 1500+. Modification of safety-related parameters of the machine control system is strictly prohibited. All equipment serving safety and accident prevention, such as warning and information signs, covers, protective co- verings, etc., must be in place.

  • Page 28: Technicaldata

    BECKER VADS 1500+ 4.7 TECHNICALDATA The general technical data of the VADS 1500+ are listed in table form below: Vacuum pump VADS 1500+ Compressor VADS 1500+ Pumping speed 750 - 1380 m³/h Delivery quantity 750 - 1230 m³/h Operating vacuum (continuous 200 mbar abs.

  • Page 29: Assembly And Installation

    • Contact points of components must be clean and intact. Fill in oil The VADS 1500+ is delivered without oil. Oil (BECKER LUBE G70) must be filled in before commissioning. Open the cover on the oil filler neck (pos. 12) to vent the oil.

  • Page 30: Commissioning And Operation

    BECKER VADS 1500+ The following requirements must be met for integration into the control system: • After an unintentional voltage drop, the VADS 1500+ must not restart by itself. The measures against unexpected start-up according to DIN EN ISO 14118:201807 must be implemented. This also applies after a shutdown following an emergency stop.

  • Page 31: Troubleshooting

    BECKER VADS 1500+ 6.4 TROUBLESHOOTING Troubleshooting is only allowed on the VADS 1500+ under the following conditions: 1. Shutdown via the operator For troubleshooting, the machine must be shut down and secured against being switched on again. In addition, a warning sign must be attached to the mains disconnection device.

  • Page 32: Control Vads1500

    BECKER VADS 1500+ If the VADS 1500+ has been dismantled, it may only be reassembled by personnel authorised and trained by the manufacturer. 2. The VADS 1500+ must be serviced, cleaned and, if necessary, repaired on the basis of the chapters „Maintenance and servicing“...
  • Page 33 BECKER VADS 1500+ Connection of a USB stick. Status of the safety valve. Status of the weekly timer, if configured. Status of the machine in text form. Display of the currently logged in user, as well as the countdown timer for automatically logging out the user.
  • Page 34 BECKER VADS 1500+ IO card: Here, the digital and analogue inputs and outputs can be displayed, and digital signals can be set manually. Controller: With extended rights, the parameters of the PID control can be changed here, and the behaviour of the PID control can be viewed.

  • Page 35: Safety Devices

    BECKER VADS 1500+ Configuration: Pressure or vacuum stage. Mode of operation: Fixed speed (manual operation) PID control with sensor The 2 options can also be set on the main page. Control: Single unit external control Selection of the USS address for control with an external control.

  • Page 36: Commissioning

    BECKER VADS 1500+ inverter. There is no switch-off. • [23] Overflow valve: The valve is installed in the bypass between the oil distributor and the oil tank. It has a spring that can be adjusted according to the desired opening pressure. The overflow valve prevents the permissible operating pressure of the oil from being exceeded.

  • Page 37: Error Messages And Troubleshooting

    BECKER VADS 1500+ be restarted according to the following methods. • Motor protection switch: If a malfunction has occurred because a motor protection switch has tripped, the system will only restart automatically when the corresponding switch is closed. • Temperature switch: In the event of shutdown for reasons of overtemperature, a restart is only possible if the switch has switched back to the idle position.
  • Page 38 BECKER VADS 1500+ Display text Display Release contact / Effect Cause Remedy -switch „Oil pump fault“ auxiliary contact Shutdown and F3 has triggered Electrical supply line to the fault message Motor protection Check oil pump Check oil switch [F3] pump for short circuit Clean...

  • Page 39: Faults And Fault Clearance

    BECKER VADS 1500+ FAULTS AND FAULT CLEARANCE The following chapters contain information on faults, errors and defects of the VADS 1500+ and their possible causes. It is essential to read the chapter Error! Reference source could not be found. „Safety“ must be observed.

  • Page 40: Disturbance Tables

    BECKER VADS 1500+ 8.1 DISTURBANCE TABLES The following tables describe possible causes for malfunctions and the activities to eliminate them. In case of malfunc- tions that cannot be remedied by the following instructions, the manufacturer of the VADS 1500+ must be contacted.
  • Page 41 BECKER VADS 1500+ Media supply interrupted Cause Troubleshooting Media line damaged The machine must not be switched on again until it has been checked by a specialist. Replace the media line. Media pressure too low The machine must not be switched on again until it has been checked by a specialist.

  • Page 42: Maintenance, Servicing And Dismantling

    The oil is responsible for the lubrication of the bearings. Therefore, the oil level must be checked and adjusted if necessary. The following oil is recommended by Gebr: Becker Lube G 70 Alternative oils according to ISO VG 68 can also be used in con- sultation with the manufacturer.
  • Page 43 BECKER VADS 1500+ Clean air filter The filter cartridge  ,part no. 709580, in the intake filter must be replaced if the pressure difference is too high. Otherwise, too high temperatures will be generated in the system. The contamination of the filter cartridge depends on the individual conditions. We...

  • Page 44: Media Lines

    BECKER VADS 1500+ 9.5 MEDIA LINES Lines, hoses, pipes, valves and connections must be checked for damage (leaks) at regular intervals. It is essential to observe the following instructions when carrying out maintenance and servicing work on media lines: • Damage to media lines must be repaired immediately. Under no circumstances may the VADS 1500+ be operated with defective media lines.

  • Page 45: Dismantling And Decommissioning

    BECKER VADS 1500+ DANGER RutschDANGER durch ausgetretene Schmierstoffe Treten Schmierstoffe an der Maschine aus, ist die Maschine unverzüglich stillzusetzen und gegen einen un- erwarteten Anlauf zu sichern. Die kontaminierten Bereiche dürfen erst bei Stillstand der Maschine mit größter CAUTION betreten werden.
  • Page 46 BECKER VADS 1500+ DANGER Danger to life during electrical work! Electrical work may only be carried out by trained specialist personnel. To perform tasks and activities on the electrical system of the installation, work must be carried out in accordance...

  • Page 47: Storage

    BECKER VADS 1500+ NOTE All equipment cannot be disposed of in the environment or in the normal waste disposal system. All goods must be disposed of as such in accordance with local regulations. 9.10 STORAGE The following requirements for the storage location must be observed during storage in order to store the unused machine in a proper condition for a longer period of time.

  • Page 48: Disposal

    BECKER VADS 1500+ 9.11 DISPOSAL When disposing of the machine, pay attention to environmental protection and the relevant local statutory environ- mental regulations. Operating materials and chemicals must be taken to a designated collection point. Water contaminated with operating materials must not enter the groundwater and must be disposed of in accordance with the operating materials.

  • Page 49: Product Datasheet

    BECKER VADS 1500+ PRODUCT DATASHEET 10.1 PRODUCT OVERVIEW 10.2 OPERATING PARAMETERS Vacuum pump Compressor VADS 1500+ VADS 1500+ 750 – 1380 m³/h Pumping speed Delivery quantity 550 – 1230 m³/h Weight approx. 1200 kg Weight approx. 1200 kg Maximum intake pressure 200 mbar abs.
  • Page 50 MAKE IT BECKER www.becker-international.com...

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