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ASSEMBLY INSTRUCTIONS 4 FT (1.2 M) CABLE COMPONENT LIGHT WALL MOUNT 4 FT (1.2 M) CABLE COMPONENT HEAVY WALL MOUNT VERSION: XCREATE-CCLWM & CCHWM PART # 5701001-A...
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ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 5676101 PLACARD, XCREATE-CC-101 56641PA PTD ASSY, LOWER WALL MOUNT 5642701 WLDMT, WEIGHT STACK BASE 5581301 COVER, FRONT BASE 2005509 BOLT, 1/4-20 X 3/8" (9mm) SOCKET HEAD 2001301 WASHER, FLAT 1/2 SAE ST ZN 2006803 BOLT, 1/2-13 X 1"...
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STEP 1 LOWER WALL MOUNT WEIGHT STACK BASE 1/2" FLAT WASHER (2) 1/2 X 1" BOLT (2) NOTE: BEFORE TIGHTENING BOLTS, MAKE SURE THAT THESE TWO SURFACES ARE FLUSH NOTES: SECURELY tighten bolt connections in this step.
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STEP 2 WALL LOWER WALL MOUNT NOTE: BASE PLATE BEFORE ANCHORING LOWER WALL MOUNT TO THE WALL, ADJUST LEVELERS (2) SO THAT THE BASE 3/8" FLAT WASHER (4) PLATE IS LEVEL WITH THE FLOOR. 3/8" LAG BOLT (4) (TYPICAL FOR WOOD STUDS) 16"...
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STEP 3 3/8" WASHER (2) 3/8 X 4-3/4" BOLT (2) WEIGHT STACK BASE NOTES: SECURELY tighten all bolt connections made to this point.
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STEP 4 LOWER WALL MOUNT 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) LEFT SHROUD BASE NOTES: SECURELY tighten bolt connections in this step.
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STEP 5 LOWER WALL MOUNT 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) RIGHT SHROUD BASE NOTES: SECURELY tighten bolt connections in this step.
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STEP 6a (LIGHT STACK) GUIDE ROD RETAINER (2) SHAFT COLLAR (2) GUIDE ROD (2) HEAD PLATE 10 LB WEIGHT PLATE (5) 15 LB WEIGHT PLATE (10) WEIGHT STACK CUSHION (2) NOTE: INSERT GUIDE RODS THROUGH THE WEIGHT STACK BASE AND DOWN TO TOP OF BOLTS WEIGHT STACK BASE...
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STEP 6b (HEAVY STACK) GUIDE ROD RETAINER (2) SHAFT COLLAR (2) GUIDE ROD (2) HEAD PLATE 20 LB WEIGHT PLATE (15) WEIGHT STACK CUSHION (2) NOTE: INSERT GUIDE RODS THROUGH THE WEIGHT STACK BASE AND DOWN TO TOP OF BOLTS WEIGHT STACK BASE...
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STEP 7 NOTE: PULL SPRING PIN OUT AND CAREFULLY SLIDE CARRIAGE OVER TUBE CARRIAGE SLIDE UPRIGHT TUBE...
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STEP 8 SLIDE UPRIGHT TUBE CARRIAGE STOP BUMPER 3/8 X 2-1/2" BOLT WEIGHT STACK BASE 3/8" LOCK NUT 3/8" FLAT WASHER NOTES: LOOSELY tighten bolt connections in this step.
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STEP 9 UPPER WALL MOUNT NOTE: BEFORE TIGHTENING BOLTS, MAKE SURE THAT THESE TWO SURFACES ARE PARALLEL TOP BOOM 1/2" FLAT WASHER (2) 1/2 X 1" BOLT (2) NOTES: SECURELY tighten bolt connections in this step.
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STEP 10 TOP BOOM 3/8" LOCK NUT 3/8" FLAT WASHER (2) SLIDE UPRIGHT TUBE 3/8 X 2-1/2" BOLT NOTES: LOOSELY tighten bolt connections in this step.
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STEP 11 UPPER WALL MOUNT NOTE: MAKE SURE THE UPPER 16" WALL MOUNT IS LEVEL (40.6 CM) 3/8" FLAT WASHER (4) WARNING: 3/8" LAG BOLT (4) 2-1/2" THE UPPER WALL MOUNT MUST BE (6.4 CM) (TYPICAL FOR ANCHORED TO THE WALL USING FOUR WOOD STUDS) WALL ANCHORS SUITABLE FOR THAT PATICULAR WALL CONSTRUCTION...
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STEP 12 TOP BOOM SECURELY TIGHTEN THIS BOLT CONNECTION NOTE: SLIDE THE GUIDE ROD RETAINERS UP INSIDE THE GUIDE ROD RETAINER (2) TOP BOOM. SLIDE THE SHAFT COLLARS UP INSIDE SHAFT COLLAR (2) OF THE GUIDE ROD RETAINERS AND SECURELY TIGHTEN THE SET SCREWS OF THE SHAFT COLLARS GUIDE ROD (2) SECURELY TIGHTEN THIS BOLT CONNECTION...
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STEP 13 3/8" LOCK NUT 3/8" FLAT WASHER (2) WEIGHT STACK BASE 3/8 X 2" BOLT NOTE: 4-1/2" PULLEY MAKE SURE TAB OF PULLEY COVER IS PULLEY COVER VERTICAL AS SHOWN NOTES: SECURELY tighten bolt connections in this step.
STEP 14a CABLE ROUTING 5) ROUTE CABLE UNDER THE CABLE RETAINING CLIP NOTE: 3) ROUTE CABLE UNDER MAKE SURE CABLE THE CABLE RETAINING CLIP TOP BOOM IS ROUTED THROUGH SLOT OF TOP BOOM CABLE CARRIAGE ROUTE CABLE IN DIRECTION OF ARROWS NOTE: BEFORE BEGINNING CABLE ASSEMBLY, 1) ROUTE CABLE OVER...
STEP 14b CABLE ROUTING NOTE: MAKE SURE CABLE 7) ROUTE CABLE UNDER IS ROUTED THROUGH TOP BOOM THE CABLE RETAINING CLIP SLOT OF TOP BOOM ROUTE CABLE IN DIRECTION OF ARROWS CABLE 8) ROUTE CABLE UNDER THE TOP PULLEY CARRIAGE HEAD PLATE 6) ROUTE CABLE UNDER...
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STEP 15a HOUSING CABLE END GROMMET CORE M5 X 6MM SOCKET HEAD SCREW (2) NOTES: SECURELY tighten bolt connections in this step.
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STEP 15b HOUSING CABLE END GROMMET CORE M5 X 6MM SOCKET HEAD SCREW (2) NOTES: SECURELY tighten bolt connections in this step.
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STEP 15c NOTE 2: IF THERE IS A GAP BETWEEN THE HEAD PLATE AND FIRST PLATE, LOOSEN ONE OR BOTH OF THESE BOLTS AND ADJUST PULLEYS UP UNTIL HEAD PLATE TOUCHES THE FIRST PLATE. RETIGHTEN BOLT CONNECTIONS SECURELY. WEIGHT STACK PIN STORAGE NOTE 3: ATTACH WEIGHT STACK...
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STEP 16 NOTE: NOTE: MAKE SURE SHROUD IS MAKE SURE SHROUD IS SEATED BETWEEN THE SEATED BETWEEN THE SHROUD SUPPORT AND SHROUD SUPPORT AND THE FOUR TABS AS SHOWN THE FOUR TABS AS SHOWN TOP VIEW LEFT TOP VIEW RIGHT RIGHT SHROUD BASE FRONT SHROUD (2) LEFT SHROUD BASE...
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STEP 17a 1/4 X 1/2" BOLT (4) 1/4" FLAT WASHER (4) TOP CAP NOTE: MAKE SURE INTERNAL GROOVES OF THE TOP CAP FIT DOWN OVER THE TOP EDGES OF BOTH FRONT SHROUDS. UPPER WALL MOUNT FRONT SHROUD (LEFT SIDE) FRONT SHROUD (RIGHT SIDE) NOTES: LOOSELY tighten bolt connections in this step.
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STEP 17b 1/4 X 1/2" BOLT (2) 1/4" FLAT WASHER (2) TOP CAP TOP BOOM NOTES: SECURELY tighten bolt connections in this step, and previous step.
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STEP 18 NOTE: CENTER PLACARD ON SHROUD SURFACE. PLACARD FRONT SHROUD (RIGHT SIDE) 57-1/2" (146 CM) 2-1/4" (5.7 CM)
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STEP 19 1/4 X 3/8" BOLT (2) 1/4" FLAT WASHER (2) FRONT BASE COVER WEIGHT STACK BASE NOTES: SECURELY tighten bolt connections in this step.
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STEP 20 WARNING: THE ACCESSORY HOLDERS MUST BE ANCHORED TO THE WALL USING TWO WALL ANCHORS SUITABLE FOR THAT PATICULAR WALL CONSTRUCTION 21" (53 CM) 3-1/2" (8.9 CM) (4X) 3/8" FLAT WASHER (4) ACCESSORY HOLDER (4) 3/8" LAG BOLT (2) (TYPICAL FOR 40"...
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STEP 21 LEG BOOT ACCESSOR HOLDER (4) SNAP HOOK (2) TRICEPS ROPE (2) SHORT STRAP HANDLE (2)
MAINTENANCE GUIDE RODS: Clean and lubricate with a silicone or teflon based lubricant INSPECTION: Once a month, check for loose bolts. Tighten if necessary. CABLES: Check tension, end fitting and cable coating. Replace if damage or worn. (NOTE: NEW CABLES ALWAYS STRETCH DURING USE.
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