KICE Venturi-Jet Operator's Manual

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Skilled Air for Industry

Venturi-Jet Filter

Operators Manual

Special execution, intended for use in potentially explosive atmosphere (zone 22) in conformity with category 3 of group II,

according to the European ATEX Directive 2014/34/EU. The equipment has the following marking:

II 3D Ex h IIIB T85 °C Dc 5 °C ≤ T

≤ 35 °C, Technical File No. 245/16

amb

Kice Industries, Inc.

FLT-M02-0004

012420 / FLT-M02-0004

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Summary of Contents for KICE Venturi-Jet

Page 1 Skilled Air for Industry Venturi-Jet Filter Operators Manual Special execution, intended for use in potentially explosive atmosphere (zone 22) in conformity with category 3 of group II, according to the European ATEX Directive 2014/34/EU. The equipment has the following marking: II 3D Ex h IIIB T85 °C Dc 5 °C ≤...
Page 2: Introduction
We are proud of our products and the people at Kice Industries who craft them. At Kice, we use high manufacturing standards and processes to produce superior quality products, which have been a trademark of our organization for over 60 years.
Page 3: Table Of Contents
Table of Contents 1. Introduction Warranty 2. Important Kice Venturi-Jet Filter Information 3. General Information 4. Safety Precautions 5. Delivery Inspection and Installation Preparation 6. Storage 7. Installation 8. Filter Operation and Start-Up Procedure 9. Filter Maintenance and Service 10. Troubleshooting 11.
Page 4: Important Kice Venturi-Jet Filter Information
2. Important Kice Venturi-Jet Filter Information Important Kice Venturi-Jet filter Information Write down the MODEL and SERIAL NUMBER of the Kice Venturi-Jet filter, along with the same information for the auxiliary equipment. (Airlock valves, fans, speed reducers, motors, and sheaves size, type and any special modifications to standard).
Page 5: General Information
Photographs and illustrations were current at the time of printing but subsequent production changes may cause your Kice Venturi-Jet filter to vary slightly in detail. Kice Industries, Inc. reserves the right to redesign and change the filter as deemed necessary, without notification. If a change has been made to your Kice Venturi-Jet filter that is not reflected in this owner’s manual or the illustrated Parts Lists,...
Page 6 Kice Industries, Inc. from any liability arising from subsequent use of this equipment. Each Kice Venturi-Jet fi lter is confi gured to be used in a specifi c type of system, handling particular types of material. Using a Kice Venturi-Jet fi lter for any purpose other than that for which it was designed could result in personal injury as well as product or property damage.
Page 7 If there is a problem with a purchased item, check with the local supplier or service representative. The Kice Industries product line includes a variety of equipment, all of which can be custom-made to suit your application. Your Kice equipment was chose based on your specification of process, product and your application requirements for capacity, operating conditions, operating parameters, etc.
Page 8 This information, provided by the operator, will be used to calculate the number of explosion vents required for Kice Filters. The National Fire Protection Association (NFPA) provided comprehensive guidelines and standards for dealing with explosive dusts and fires.
Page 9: Safety Precautions
WILL SCREEN ORANGE AND BLACK ON WHITE VINYL Service Department for replacements. KICE INDUSTRIES, INC. The following safety decals will be located on the Kice Venturi-Jet filter. Look for them! JOB# 305393 DECAL SIZE WILL BE 6.0" X 4.0" WILL SCREEN RED AND BLACK...
Page 10 The Kice Venturi-Jet filter may be installed and programmed to start automatically or be controlled from a remote location. Keep clear of all moving parts on industrial equipment and on the Kice Venturi-Jet filter at all times, until the POWER IS TURNED OFF AND LOCKED OUT.
Page 11 • Never allow any kind of metal or other foreign objects to enter a Kice Venturi-Jet filter while in operation, unless the system is specifically designed as a wire or metal reclaim system. Examined raw materials should be used through the machine to ensure proper and consistent operation.
Page 12: Delivery Inspection And Installation Preparation
5. Delivery Inspection and Installation Preparation The Kice Venturi-Jet filter has been inspected at Kice and should be in excellent condition upon delivery. A thorough customer inspection of the Kice Venturi-Jet filter should be completed upon receipt to verify its condition.
Page 13: Storage
When installing outdoors, care must be taken to guy wire the unit in order to handle the wind loading. Contact Kice Industries, Inc., for the proper location and adjustment.
Page 14 10. The sequence controller is not dependent on the successful firing of the Kice Venturi-Jet blast valve to advance to the next valve in sequence. If, for any reason, a Kice Venturi-Jet blast valve does not fire, the controller will continue to time out the “off” time and activate the next valve in sequence.
Page 15 (see Figure 4). WARNING: The hook on the bottom of the tube sheet is not intended to be a tie off point for a fall arrest system. Stability Hook Figure 4 Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 16 Installation Continued NOTICE: Kice Industries, Inc., will always supply internal safety grating in the bottom of the fi lter housing if it is to be mounted onto a storage bin, to prevent personnel, bags and cages from dropping into the storage bin.
Page 17 The clamp head should not be placed over the seam or over the gap in the retainer sleeve (see Figure 9). Middle of Retainer Sleeve Figure 9 Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 18 Figure 10 8. Shake the bag and cage assembly by hand and retighten the clamp. Align Grooves Figure 11 Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 19: Filter Operation And Start-Up Procedure
The air tank is fi lled with compressed air to a pressure of 80-100 psig, at which time an electric signal is sent to activate a solenoid on one of the Kice Venturi-Jet blast valves.
Page 20 Controllers are mainly used for on-demand, pulse-jet type dust controllers or continuous pneumatic conveying systems. The DCT1010 and DCT1022DC operates on 24 VDC. The DCT100DC Dust Collector Timer Controller series is mainly used for continuous cleaning or timer-controlled on-demand cleaning. Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 21 Filter Operation & Start-Up Procedure Continued The DCT510ADC operates on 10 to 35 VDC. The DCT500ADC Low Cost Timer Controller is designed for continuous cleaning methods or on-demand pulse-jet cleaning systems. Dwyer Instruments Timer Controller Schematic Figure 14 Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 22 *DCT1022DC: Adjustable from 1 to 225 Seconds Voltage Output: Protection: Notiﬁes operator when solenoid Type 10-30 VDC power Solenoid Fault Light valve fails to activate properly Environmental: Operating Temperature: -40°F to 140°F (-40°C to 60°C) Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 23 Remove this jumper by pulling it off the numbered pin to which it is currently connected and move it to the numbered pin corresponding to the number of outputs desired (each pin closer to the fixed end of the program wire reduces the output quantity by one). Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 24 3 amp fuse Environmental: Environmental: Operating Temperature: -40 degrees to 150 degrees F (-40 degrees to 66 degrees C) Operating Temperature: -40 degrees to 150 degrees F (-40 degrees to 66 degrees C) Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 25 6. Set the controller “off” time adjustment to the desired time by turning the dial to the desired setting. 7. If a venturi-jet blast valve does not fire on start-up, first check the output LED to confirm that power is being sent to the solenoid on the venturi-jet blast valve.
Page 26: Filter Maintenance And Service
Kice Venturi-Jet Blast Valve Description: The Kice Venturi-Jet blast valve is a 2 way, NC, diaphragm type air valve designed for remote pilot operation. This valve has an angle type aluminum body with a 1/8” NPT connection in the bonnet.
Page 27 Solenoid Description: The Kice pilot valve is operated by an ASCO Red-Hat II epoxy encapsulated solenoid. The green solenoid with lead wires and ½” conduit connection is designed to meet Enclosure Types 4 and 4X – Watertight. The black solenoid (designated by catalog number prefix “EF”) is designed to meet Enclosure Types 7 and 9 –...
Page 28: Troubleshooting
B. Pressure Drop Starts to Increase Probable Cause/Suggested Remedies: 1. Should one venturi-jet blast valve not fire for an extended period of time, a row of filter bags could become masked with dust (see “E” - venturi-jet blast valve fails to fire).
Page 29 4. Check the venturi-jet blast valves for leaks. 5. Check to see if any of the venturi-jet blast valves are stuck open and bleeding air straight into the filter. (This is usually caused by the solenoid operated 2 way pilot valve being stuck open).
Page 30 6. DO NOT allow a local repair shop to repair the controller. For service info call Kice. Replacement Parts It is recommended that only Kice supplied replacement parts be used. Kice filter parts are built to be fully compatible with the original filter, using specific alloys and tolerances. These parts carry a standard Kice warranty.
Page 31 I&M No. V 5162 R6 I&M No. V 5162 R6 ASCO Valves ® All Rights Reserved. E21903-12/11 Page 1 of 2 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © ® Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 32 Page 2 of 2 Page 2 of 2 ASCO Valve, Inc. ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © © ® ® Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 33 I&M No. V 9575 R5 - Sec. 1 ASCO Valves® E244785 - 4/14 All Rights Reserved. Page 1 of 5 (Section 1 of 2) ©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 34 Mounting FLOW Figure 1 Mounting Dimensions I&M No. V 9575 R5 - Sec. 1 Page 2 of 5 (Section 1 of 2) ©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 35 Internal Spring Construction Figure 2. Normally Closed Construction I&M No. V 9575 R5 - Sec. 1 Page 3 of 5 (Section 1 of 2) ©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 36 Figure 4. Series 8262 & 8263, normally open constructions I&M No. V 9575 R5 - Sec. 1 Page 4 of 5 (Section 1 of 2) ©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 37 180°C. See nameplate/retainer for service. I&M V_6583_R12 ASCO Valves ® E255075 - 09/2015 All Rights Reserved. Page 1 of 4 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © 012420 / FLT-M02-0004 Kice Industries, Inc.
Page 38 This is a safe operating Unscrew solenoid base sub-assembly. temperature. I&M No. V_6583_R12 Page 2 of 4 012420 / FLT-M02-0004 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com Kice Industries, Inc. ©...
Page 39 3/4" Bonnet Construction 15/16" Bonnet Construction solenoids Figure 3. Series 8016G/H panel mounted solenoids I&M No. V_6583_R12 Page 3 of 4 Kice Industries, Inc. 012420 / FLT-M02-0004 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com ©...
Page 40 (see note 1) electrical connections. Figure 6. DIN plug connector kit No. K236034 (optional feature) Kice Industries, Inc. 012420 / FLT-M02-0004 I&M No. V_6583_R12 Page 4 of 4 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com...
Page 41: Special Atex Information
14. Special ATEX Information 7. SPECIAL CE AND ATEX INFORMATION The following has been prepared in reference to EU directives 2014/34/EC so that Kice Filters applied The following has been prepared in reference to EU directives 94/9/EC and in locations under this directive may meet the requirements specified. See the following section, “Igni- 2006/42/EC, so that Kice Filters applied in locations under this directive may meet the tion Source Analysis”...
Page 42 II 3D). markings ( number, the CE mark and classification markings ( II 3D Ex h IIIB T85 °C Dc 5 °C ≤ T ≤ 35 °C, Technical File No. 245/16). 8. IGNITION SOURCE ANALYSIS Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 43: Torque Values For Maintenance And Installation
4300 5900 1-3/4 3000 4100 5000 6800 4500 6100 7500 10000 *Values above are approximations; consult with the manufacturer for torque data. Signiﬁcant variation may exist within the same grade and size between manufacturers. Kice Industries, Inc. 012420 / FLT-M02-0004...
Page 44 5500 N. Mill Heights Dr. Wichita, KS 67219-2358 (P) 316.744.7151 (F) 316.744.7355 sales@kice.com kice.com Kice Industries, Inc. 012420 / FLT-M02-0004 © 2016 Kice Industries, Inc.