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Off-road Rubber Track Carrier
BP31
Operator's Manual
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
Original Instructions
(in English)
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
3584 5102 000
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Summary of Contents for CanyCom BP31
- Page 1 Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine. 3584 5102 000 Original Instructions CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, (in English) Ukiha-shi, Fukuoka, Japan 839-1396 Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396...
- Page 2 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 ■ Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288 ■ Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
- Page 3 Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain this machine. Make sure to read and understand this manual thoroughly before operating this product.
- Page 4 Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents).
- Page 5 Warranty and After-Sales Service Warranty CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual. After-Sales Service Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine.
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Page 6: Table Of Contents
Contents 1. Safety Safety Labels ........1 Safety Precautions . - Page 7 Driving ........13 Starting .
- Page 8 Drive Train........34 Track ............34 Transmission Oil .
- Page 9 Warranty Warranty Certiicate is attached at the end of this manual. * Have the warranty certiicate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt. Appendix • Operator's Manual for the Engine * Be sure to read and understand it together with this manual .
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Page 10: Safety
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the labels. • Replace these labels immediately if they have been removed, have fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative. 3583M-0101-010E... -
Page 11: Safety Precautions
Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders. -
Page 12: Preparation
Safety Preparation • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing machine. Proper clothing will minimize the chance of injury. Do not operate machine if you have long hair, loose clothing, or jewelry; all of which can get tangled in moving parts. Do not operate machine barefoot or with open sandals. -
Page 13: Operation
Safety Operation This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid concrete. That will damage machine. The stability of machine is affected by speed, rate of steering, terrain and load. Always pay close attention to these factors or loss of control or tipping over could occur, resulting in property damage, serious injury or death. - Page 14 Safety • Do not make sudden maneuvers. Sudden start, stop, or turn can make machine lose control and could cause a tip over. Be especially cautious when traveling on soft or wet ground. • On a slippery surface, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.
- Page 15 Safety • When driving down a slope, stop and shift to one of the irst three gears (auxiliary transmission in Low). Go down at a reduced speed. Use engine speed to help keep machine speed low. • When driving up a slope, proceed at a steady rate of speed and throttle position. •...
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Page 16: Servicing
Safety • Before crossing a bridge or an overpass, make certain that the total combined weight of machine, load and operator is within the stated weight limit of the bridge or the overpass. Then, proceed carefully and at a constant speed. Parking •... -
Page 17: Controls And Components
Controls and Components Name and Function of Controls Forward Backward 3584M-0201-010US 1 Throttle Lever ... Throttle Lever is used to control engine speed. 2 Drive Clutch Lever ..Drive Clutch Lever is used to engage or disengage drive clutch. - Page 18 Controls and Components 6 Starter Handle ..Starter Handle is used to start engine. 7 Shift Lever ... . . Shift Lever is used to shift gears. 8 Auxiliary Transmission .
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Page 19: Speciications
Speciications Product Speciications · Use this product properly after understanding its speciications thoroughly. BP31 Model and Type Slide Frame Machine Mass Maximum Payload kN(kg) 2.94 (300) Overall Length 1620 Overall Width Overall Height Track Contact Length Track Gauge Ground Clearance... -
Page 20: Contents Of The Tool Bag
Speciications BP31 Model and Type Slide Frame Forward 1st km/h Forward 2nd km/h Forward 3rd km/h Forward 4th km/h Speed Forward 5th km/h Forward 6th km/h Reverse 1st km/h Reverse 2nd km/h Minimum Turning Radius 1.15 Gradeability Degrees 25 (unloaded) -
Page 21: Operation
Operation Preparation Pre-start up Inspection Always perform an inspection before use. Refer to "Maintenance Schedule" (page 24) for the inspection schedule and procedure. Checking and Filling Fuel • Keep ire and spark away when handling fuel. • Always stop engine before refueling. •... -
Page 22: Driving
• Do not use this machine in the altitude above 1500m in its original coniguration. This machine cannot perform adequately above that altitude. Using this machine under such conditions may result in an accident or cause damage to machine. If you need to use this machine above that altitude, contact your CANYCOM representative. -13-... - Page 23 Operation Make sure drive clutch lever is in [Stop] Drive Clutch Lever position. 3584M-0402-010E Make sure shift lever is in [N (neutral)] position. Shift Lever Ｎ 3583M-0402-020US Open fuel cock. Fuel Cock 3584M-0402-070E Move choke lever to [Close] position. Choke Lever NOTE •...
- Page 24 Operation Move throttle lever a little toward [Fast] position. Fast Throttle Lever Slow 3583M-0402-050US Turn main switch to [ (ON)] position. Main Switch 3584M-0402-090E Pull starter handle rapidly to start engine. When engine starts, return handle gently Starter Handle 3584M-0402-050E Once engine starts, return throttle lever to [Slow] position.
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Page 25: Driving
Operation Move choke lever back to the original Choke Lever ([Open]) position. 10. Run engine for about 1 to 2 minutes without load to warm up. Open NOTE • Drive machine gently in the irst 40 to 50 hours of use after purchase for breaking-in. 3584M-0402-100E Driving •... - Page 26 Operation Make certain of the safety of your surround- Drive Clutch Lever ings. Make certain that drive clutch lever is in [Stop] position. 3584M-0402-010E Move Shift lever and Auxiliary (aux.) shift Fast lever into a desired position. Aux. Shift Lever Ｎ...
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Page 27: Stopping
Operation Grasp left side clutch lever to turn left. Left Turn (Forward) Side Clutch Lever (Left) Left Turn (Backward) 3584M-0402-130E Grasp right side clutch lever to turn right. Right Turn (Forward) Side Clutch Lever (Left) Right Turn (Backward) 3584M-0402-140E Stopping •... -
Page 28: Shifting
Operation Move drive clutch lever to [Stop] position to stop. Drive Clutch Lever 3584M-0402-120E 3584M-0402-160E Shifting • Always stop machine to shift gears. • Always shift gears irmly. When transmission is not irmly shifted, it may jump out of gear, resulting in loss of control of machine. Stop machine. -
Page 29: Parking
Operation Parking • Always park on a irm, level ground. Never park on a potentially dangerous place. • Avoid parking on a slope. Never park on a slope with an incline of 15 degrees or steeper. If it is absolutely necessary to park machine on a slope less than 15 degrees, make certain to apply parking brake irmly and block tracks with chocks. - Page 30 Operation Close fuel cock. Fuel Cock NOTE • Carbon deposit tends to accumulate on spark plug when running engine at low engine speed. When engine has been run at low engine speed for an extended period, run engine at high engine speed for a while 3584M-0402-110E before stopping engine to burn off carbon deposite.
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Page 31: Working
Operation Working Using Loading Deck Fixing Rod • Hold loading deck in the raised position with loading deck ixing rod when inspecting or working under loading deck. • Make certain to undo loading deck ixing rod before lowering loading deck. Pull loading deck ixing rod and lift loading deck. -
Page 32: Using Slide Frame
Operation Using Slide Frame • Always lock slide frame when in use. • Do not extend slide frame beyond black line on slide frame rod. Slide frame may be damaged. • The plates of the side frames (left and right) shall remain on the baseplate of loading deck. -
Page 33: Maintenance
Every 100 hours Clean fuel strainer Every 200 hours Replace air cleaner element Every 200 hours (contact Canycom representative for replacement) Check and adjust spark plug gap Every 200 hours (contact Canycom representative for replacement) Check and adjust tappets Every 300 hours (contact Canycom representative for replacement) -
Page 34: Chassis
• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a month, and a yearly inspection once a year. • Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures. Schedule Item... - Page 35 Maintenance Schedule Item Description Note Shall be free of cracks, defromation, or √ √ √ excessive wear. There shall not be excessive play in axle. Wheels Irregular noise or overheating shall not be √ √ √ Sprockets observed when traveling. Idlers Mounting bolt or nut shall not be loose or √...
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Page 36: List Of Fluids And Lubricants
Maintenance List of Fluids and Lubricants Item Schedule Grade Cap. Fuel As needed. Automotive unleaded 2.5L gasoline. Engine Oil Automotive gasoline engine Fill Inspect daily. Fill as needed. API rating: SE or better. Change 0.6L SAE rating: 10W-30 or Initially - After 20 hours of use. 10W-40 Every 100 hours afterwards. -
Page 37: List Of Consumables And Spares
Maintenance 3584M-0503-010E List of Consumables and Spares • When replacing a consumable or spare, always use the CANYCOM genuine part. • Using non-genuine parts may void warranty. Item Part No. Schedule Qty. Engine Air Cleaner Element LA400074AA Replace if defective. -
Page 38: Removing And Installing Body Panels
Maintenance Removing and Installing Body Panels • Cut or pinch hazard exists when removing or installing body panels; beware of sharp edges and pinch points. • Make certain to reinstall panels after removing for repairs or inspection. Fender Removing Remove two screws that secure fender. Screw Screw Fender... -
Page 39: Engine
Maintenance Engine • Always stop engine before servicing. • Allow engine to cool off before servicing. Engine is very hot after operation and may pose a burn hazard. • Keep ire and spark away when handling fuel. Engine Oil • Dispose of drained oil properly. •... - Page 40 Maintenance Inspecting Park machine on a level surface. Filler Cap Remove oil iller cap. Follow the instructions in "Operator's Manual for the Engine" to check oil. Install oil iller cap. 3583M-0505-010US Filling Park machine on a level surface. Filler Cap Remove oil iller cap.
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Page 41: Air Cleaner
Maintenance Air Cleaner • Clean air cleaner element regularly. Dirty air cleaner element reduces engine performance and life. • Replace air cleaner element if damaged. Follow the instructions in "Operator's Air Cleaner Manual for the Engine" to clean or replace air cleaner element. -
Page 42: Fuel Filter
Maintenance Fuel Filter • Fuel is highly lammable. Keep ire and spark away when servicing fuel ilter. • If fuel is spilt, wipe it off immediately. • Dispose of waste fuel properly. Follow the instructions in "Operator's Fuel Filter Manual for the Engine" to clean fuel ilter. Start engine and visually inspect fuel ilter cup so that there is no leak. -
Page 43: Drive Train
Maintenance Drive Train • Stop engine when servicing drive train. • Allow machine to cool off before servicing. Engine is very hot after operation and may pose a burn hazard. Track • Jack up machine securely when inspecting and adjusting track. Jack it up on a level ground. -
Page 44: Transmission Oil
Maintenance Adjusting Jack up machine so that it is parallel to the ground. Loosen lock nut. Lock Nut Adjust track tension bolt so that the clearance between track and frame (clearance A) to be between 50 and 55mm. Track Tension Bolt Tighten lock nut 3583M-0506-020US Lower machine. -
Page 45: Drive Belt
Maintenance Drive Belt • Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life. Inspecting Remove fender. Turn Buckle Lock Nuts Visually inspect drive belt for damages. If Belt Stopper damaged, contact your dealer to replace it. Install fender. -
Page 46: Parking Brake
Maintenance Parking Brake • Always keep brake adjusted for maximum performance. Improperly adjusted brakes may result in property damage, serious injury, or death. Inspecting Lock Nut A Remove fender. Move drive clutch lever to [Stop] position. Adjust Nut A Inspect that the amount of stretch on brake spring A is approximately 170 to 174 mm. -
Page 47: Side Clutch
Maintenance Side Clutch Lift loading deck and support it with loading deck ixing rod. 1 to 5 mm 3584M-0506-080E Adjust side clutch with adjust nut so that the Adjust Nuts play on side clutch lever is between 1 and 5 Undo loading deck ixing rod and lower loading deck. -
Page 48: After Use Care
Maintenance After Use Care • Do not wash engine, control panel, electrical parts, or tank caps with air breather with running water; water may enter inside and cause rust or damage. • Clean machine after use; leaving dirt or foreign objects may cause damage. •... -
Page 49: Storage
Maintenance Storage • Fire hazard; do not store machine where there is a possiblity of ignition. • Do not wash engine or control panel with running water; water may enter inside and cause rust or damage. • Clean machine before storage; leaving dirt or foreign objects may cause rust or damage. -
Page 50: Troubleshooting
Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment. - Page 51 →Adjust drive belt. Page 36 Poor power or Excessive load →Reduce load. acceleration Other (other than the →Please contact above). your CANYCOM representative. →Please contact Irregular noise or your CANYCOM vibration from or around representative. the engine →Please contact Excessive oil...
- Page 52 Page 16 Machine does not move above). "Driving" to drive. when clutch lever is in If problem persists, the [Run] position. please contact your CANYCOM representative. Improperly adjusted drive →Adjust drive belt Page 36 Clutch does not belt. disengage positively.
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Page 53: Transporting
Transporting Hauling Loading and Unloading • Park transporter (truck) on a level ground and apply parking brake. Always use chocks to secure wheels. • Do not allow bystandars to come close to machine or transporter when loading or unloading machine. •... - Page 54 Transporting Height 3584M-0701-010E Park transporter on level ground. Secure wheels with chocks. Place loading ramps. Secure hooks of ramps irmly and lush with loading deck of transporter. Drive machine slowly forward onto loading deck. Park machine according to the instructions in "Parking" (page 20). Secure machine irmly to loading deck of transporter with tie-down belts, rope, or wire.
- Page 55 NOISE LEVEL Model Engine Type Type Speed rpm BP31 Mitsubishi GT400 3000 rpm 101 dB (A) NOISE LEVEL evaluated based on factory standard. VIBRATION Vibration Engine Model Rated revolution Handle lever BP31 3000 rpm 15 m/s VIBRATION evaluated based on factory standard.
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Questions and answers
what transmission oil should I use?
The transmission oil for the CanyCom BP31 should have an API rating of GL-4 or GL-5 and an SAE rating of 80.
This answer is automatically generated