Gasmac GARAGEMAC GM-40U Installation & Operating Instructions Manual

Infrared radiant tube heater

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Infrared Radiant Tube Heater/Radiateur a tube rayonnant a infrafouge
A COPY OF THIS MANUAL MUST BE PROVIDED TO THE END USER
TECHNICAL DATA FOR STRAIGHT AND U CONFIGURED HEATERS
The installation must conform with local building codes or, in the absence of local
codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane
Installation Code, CSA B149.1 The latest edition Electrical Code PART 1 CSA C22.1 in Canada
It is beyond the scope of these instructions to consider all conditions that may be encountered
WARNING: Improper installation,
adjustment, alteration, service or maintenance
can cause property damage, injury or death.
Read the installation, operating and maintenance
instructions thoroughly before installing or
servicing this heater.
GASMAC
TECHNICAL SUPPORT: 1-800-403-3279
Installation / Operating Instructions for
MODEL NUMBERS
GM-40U
LIQUID PROPANE OR NATURAL GAS
and ANSI/NFPA NO 70 in the USA must also be observed.
GARAGEMAC
GM-40S
40,000 BTUH
AVERTISSEMENT. Une installation, un
réglage, une modification, une réparation ou un
entretien incorrect peut entraîner des
dommages matériels, des blessures ou la mort.
Li sez attentivement les instructions
d'installation, de fonctionnement et d'entretien
avant de procéder à l'installation ou àl'entretien
de cet radiateur.
.

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Summary of Contents for Gasmac GARAGEMAC GM-40U

  • Page 1 GASMAC TECHNICAL SUPPORT: 1-800-403-3279 Installation / Operating Instructions for GARAGEMAC Infrared Radiant Tube Heater/Radiateur a tube rayonnant a infrafouge A COPY OF THIS MANUAL MUST BE PROVIDED TO THE END USER MODEL NUMBERS GM-40U GM-40S 40,000 BTUH LIQUID PROPANE OR NATURAL GAS...
  • Page 2: Appliance Overview

    APPLIANCE OVERVIEW The Garagemac Shop/Garage heater is supplied with a region specific ½” flexible gas connector, a 24V thermostat, and a 4” OD side wall exhaust termination cap. GM-40S GM-40U OVERALL LENGTH: 22’ / 670 cm OVERALL LENGTH: 12’ / 366 cm OVERALL WIDTH: 13”...
  • Page 3 SAFETY ALERT ALERTE DE SÉCURITÉ Do not store or use gasoline or other flammable Ne pas stocker ou utiliser d'essence ou d'autres vapors and liquids in the vicinity of this or any vapeurs et liquides inflammables à proximité de other gas fired appliance. cet appareil ou d'un autre appareil à...
  • Page 4: Clearances To Combustibles

    CLEARANCES TO COMBUSTIBLES Clearances to Top (Above Back (Back of Sides Below Below (Reflectors combustibles Reflector) angled (Reflectors flat) angled) reflector) All Models 4” (10 cm) 4” (10 cm) 18” (46 cm) 36” (92 cm) 30” (76 cm) The clearance to combustible materials represents the minimum distance that must be maintained between the heater and a nearby surface.
  • Page 5 CLEARANCES TO COMBUSTIBLES (CONT.) For installation at elevations above 2000 ft (610 m), the appliance shall be de-rated 4 percent for each 1000 ft (305 m) of elevation above sea level. Required clearances apply to the appliance rated input, not the de-rated equivalent. WARNING Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire or explosion and result in property damage, injury or death.
  • Page 6 SERVICE TECHNICIAN ONLY. READ AND UNDERSTAND THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THE GASMAC HEATER. FAILURE TO COMPLY WITH THESE WARNINGS AND INSTRUCTIONS, AND THOSE ON THE HEATER COULD RESULT IN PERSONAL INJURY, DEATH, FIRE, ASPHYXIATION, AND / OR PROPERTY DAMAGE.
  • Page 7 WARNING FLAMMABLE/EXPLOSIVE/CORROSIVE VAPORS Where there is the possibility of exposure to combustible airborne materials or vapour, consult the local fire inspector's office, the fire insurance carrier or other applicable authorities for approval of the proposed installation. Do not use in an atmosphere containing halogenated hydrocarbons or other corrosive chemicals.
  • Page 8 WARNING VENTING Inadequate venting of a heater may result in asphyxiation, carbon monoxide poisoning, injury or death. The heater may be directly or indirectly vented from the space. Venting must be in accordance with all local, state, provincial, and national codes (ANSI Z223.1/NFPA 54 in USA;...
  • Page 9 INSTALLATION IN COMMERCIAL GARAGES AND PARKING STRUCTURES Low intensity heaters are suitable for use in commercial garages when installed in accordance with the latest edition of the Standard for Parking Structures, ANSI/NFPA 88A, or the Standard for Repair Garages ANSI/NFPA No. 88B, or the Canadian Natural Gas and Propane Installation Code, B149.1 In a parking structure, a sign with a warning statement that an overhead heater is present should be installed in a visible location.
  • Page 10: Appliance Installation

    PRE-INSTALLATION SURVEY (CONT.) The installation must comply with local codes and CAN/CGA B-149.1 in Canada or the National Fuel Gas codes ANSI Z 223.1 (NFPA 54) in the United States. Ensure site electrical requirements are met. Consult the latest edition Electrical Code PART 1 CSA C22.1 in Canada and ANSI/NFPA NO 70 in the USA.
  • Page 11: Tube Assembly

    Straight, L-Shaped & “U” shaped Heaters (Cont.) U-shaped models: connect the 180 degree bend to the radiant tube and securely tighten with self tapping screws provided. If using 90 degree elbow on a model ED-40-S unit to achieve an “L” configuration (Part # AC1210), install the elbow between the primary and secondary tube, and secure using the same methods above.
  • Page 14: Suspending The System

    SUSPENDING THE SYSTEM WARNING Inadequate or improper suspension of the tube heater can result in collapse of the system, property damage, risk of fire/explosion, personal injury and/or death. It is the installer’s responsibility to ensure that the hardware and structural supports from which the heater is suspended are sound and of adequate strength to support the weight and expansion forces of the heater.
  • Page 15: Electrical Requirements

    ELECTRICAL/CONTROLS ELECTRICAL REQUIREMENTS 120VAC / 60 Hz / Single Phase / 1A / 3 Wire Grounded Starting Current: 3 amps Running Current: 1 amp 1. Electrical installation must be grounded in accordance with CSA Standard C22.1 part 1 in Canada or The National Electrical code ANSI NFPA 70 (latest edition) in the United States.
  • Page 16: Gas Supply Piping

    GAS SUPPLY PIPING 1. All gas piping and connections shall be made in accordance with all applicable local codes and the latest versions of CAN/CGA B-149 or ANSI standard Z223.1. 2. Connect the burner to gas supply with flexible gas connector. 3.
  • Page 17 WARNING Never use a match or other flame to test for gas leaks. Use soap and water solution to check for leaks to all connections and joints and if bubbles appear, leaks have been detected and must be corrected. Never operate an appliance with leaking fuel supply system.
  • Page 18 WARNING HEATER EXPANSION Consider that the heater will expand in length as much as ½ inch (12.5 mm) or more for every 10 ft (3 m) of system length. In general, the greater the appliance firing rate, the greater the rate of expansion. This heater will expand in length as it heats up.
  • Page 19: Venting Requirements

    VENTING REQUIREMENTS VENTING TO THE OUTSIDE In all cases, appliance venting must satisfy all requirements of the most recent versions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, and any other provisions made by local authorities having relevant jurisdiction.
  • Page 20 EXHAUST VENT TERMINATION SPECIFICATIONS Clearances from the exhaust vent termination are determined by local or national codes, but must not be less than 6” (15 cm.) from any combustible materials. All building materials must be adequately protected from potential degradation by flue gases.
  • Page 21 TERMINATION CAPS (cont.) Adhere to all current local codes and/or ANSIZ223.1 / CSA.B149.1 latest editions for all venting requirement and practices. When venting with a manufactured vent system, vent termination caps must be of a design that prevents direct wind infiltration into the venting system. If wind is permitted to infiltrate into the venting system, static pressure may build and trip the appliance blocked flue sensor, resulting in nuisance appliance shutdowns.
  • Page 22 UNVENTED INSTALLATION (INTERLOCKED INDIRECT VENTING) This appliance is certified for installation in structures that are not attached to a residential/domicile type building, without a direct exhaust vent connection to the outdoors, subject to the following criteria. CANADA: It is required that the heaters(s) be electrically interlocked to dedicated exhaust fan(s) by means of an Air Proving Switch.
  • Page 23 COMBUSTION AIR INTAKE VENTING REQUIREMENTS This appliance can draw combustion air from indoors, or utilize the factory installed air intake duct collar located on the blower assembly to duct combustion air in from outside. CAUTION: When the appliance is located in a building with a negative air condition, or in a dusty or dirty atmosphere such as a welding shop, wood working shop, poultry barn or foundry, it is mandatory to duct combustion air from outdoors or from an area free of the negative pressure conditions / contaminated air.
  • Page 25 GASMAC ACCESSORIES 4” ID 1190 FOR EXPANDED ORDER PART...
  • Page 27 OTHER LISTED ACCESSORIES AC1010 120V Thermostat AC1110 4” dia. Combustion Air Flex Duct AC1060 24V Thermostat AC1120 4” x 4” x 6” Exhaust Tee AC1072 ½” x 36” Type I Gas Flex AC1210 3.5” Dia. Emitter 90° Elbow AC1070 ½” x 24” Stainless Steel Gas Flex AC1220 Combustion Air Intake Kit AC1080...
  • Page 28 TECHNICAL INFORMATION & TROUBLESHOOTING FIELD CONVERTING APPLIANCES CAUTION EFORE PROCEEDING WITH THE CONVERSION THE APPLIANCE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE APPLIANCE ELECTRICAL POWER ATTENTION: AVANT DE PROCÉDER À LA CONVERSION, COUPER L'ALIMENTATION EN GAZ PUIS COUPER L'ALIMENTATION ÉLECTRIQUE.
  • Page 29 FIELD CONVERTING APPLIANCES (CONT.) NATURAL GAS AND LIQUID PROPANE CONVERSION INSTRUCTIONS: Note: The maximum certified burner input for any Garagemac unit is 40,000 BTUH. A field conversion kit is available from natural gas to propane or propane to natural gas. Model no., serial no.
  • Page 30 NATURAL GAS AND LIQUID PROPANE CONVERSION INSTRUCTIONS (CONT.) Read the instructions supplied with the conversion kit for details unique to the associated valve carefully. Failure to follow instructions provided with the conversion kit can damage product or cause a hazardous condition, property damage, personal injury or loss of life.
  • Page 31: Troubleshooting

    TROUBLESHOOTING WARNING Improper adjustment, alteration, service or maintenance can cause property damage, injury or death. This heater must be installed and serviced only by a trained gas service technician. If at the onset of ignition, no ignition occurs, the following should be checked. ...
  • Page 32: Recommended Maintenance

    Gasmac are warranted to the original user against defects in materials and workmanship under normal use for a period of 4 years from date of purchase. Gasmac tubes are covered by a 20-year warranty against burn out. Any part that is determined...
  • Page 33 PROMPT DISPOSITION OF WARRANTY CLAIMS The manufacturer will make a good faith effort for prompt correction or other adjustment with respect to any product that proves to be defective in material or workmanship within the warranty period. For any product believed to be defective under this warranty, first write or call the dealer / retailer from whom the product was purchased.
  • Page 34 QUALIFIED INSTALLER TO COMPLETE THIS START-UP REPORT PLEASE RETAIN THIS REPORT FOR TECHNICAL SUPPORT TYPE OF GAS: DOES BUILDING HAVE A NEGATIVE CONDITION : IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL DOES APPLICATION REQUIRE FRESH AIR TO BURNER IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE : ARE ACTUAL MINIMUM CLEARANCES AS INDICATED IN THE INSTALLATION INSTRUCTIONS...
  • Page 36 DH21260K SYNETEK LED STATUS INDICATES CHECK/REPAIR No power to system control. 1. Line voltage input connectors on module. 2. Low voltage 24V and COM connection on module. 3. System wiring harness in good condition and securely connected at both ends. 4.
  • Page 39 HONEYWELL SMARTVALVE LED STATUS INDICATES CHECK/REPAIR No power to system control. 1. Line voltage input power at L1 and L2 connectors on Terminal Board. 2. Low voltage (24V) power at 24VAC and COM terminals on Terminal Board. 3. System wiring harness in good condition and securely connected at both ends.
  • Page 40 AB2017 H.S.I. CONTROL MODULE...
  • Page 41 AB2017 CONNECTOR GUIDE 1 2 3 4 8 Pin Molded Connector for C1 5 6 7 8 4 Pin Molded Connector 13 14 for C3 16 15 LED Code Indicator 4 Pin Molded Connector for C2 3 Pin Molded Connector for C4 PIN 1 Loop to Pin 5...
  • Page 42 AB2017 TROUBLE SHOOTING LED STATUS INDICATES CHECK/REPAIR No power to system control. 1. Line voltage input connectors on module. 2. Low voltage 24V and COM connection on module. 3. System wiring harness in good condition and securely connected at both ends. 4.
  • Page 44 COMBUSTIBLE MATERIAL STORAGE WARNING SIGN...

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Garagemac gm-40s

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