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READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE
105122_EN
* ASSEMBLY
* OPERATION
OPERATING YOUR EQUIPMENT
*105122_EN*
"
For
* REPAIR PARTS
* MAINTENANCE
1
J-02

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Summary of Contents for Bercomac 700448-2

  • Page 1 " * ASSEMBLY * REPAIR PARTS * OPERATION * MAINTENANCE READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT *105122_EN* 105122_EN J-02...
  • Page 2 LIMITED WARRANTY • • • • • • • • • • • • • • • • • • Bercomac Limitée 92, Fortin North, Adstock, Quebec, Canada, G0N 1S0...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION ..............................SAFETY PRECAUTIONS ............................SAFETY DECALS ..............................ASSEMBLY Tools Required ..........................Step 1: Vehicle Preparation ........................Step 2: Rotary Broom Preparation ......................Step 3: Subframe Preparation ......................... Installing the Winch Hook ......................Step 4: Installation of the Control Box ..................... Step 5: Installation of the Wires for the Electric Starter ................
  • Page 4: Introduction

    INTRODUCTION TO THE PURCHASER This new accessory was carefully designed to give years of dependable service. This manual has been provided to assist in the safe operation and servicing of your attachment. NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but are intended for reference only and are based on the latest product information available at the time of publication.
  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. All operators, no matter how experienced they may be, should read this and other manuals related to the vehicle and accessory before operating.
  • Page 6 SAFETY PRECAUTIONS OPERATION: 14. Keep the accessory away from heat sources or flames. Do not put hands or feet near, under or inside rotating parts. MAINTENANCE AND STORAGE Exercise extreme caution when operating on or When cleaning, repairing or inspecting the vehicle crossing gravel drives, walks or roads.
  • Page 7: Safety Decals

    SAFETY DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION DECAL #105128 DECAL #105131 Refer to owner’s manual about wearing safety To avoid injury from drive belt: glasses, ear muffs and mask. Keep hands, feet & clothing away. Refer to owner’s manual for use of counter weights, Do not attempt to install or remove drive belt without cat tracks and tire chains.
  • Page 8: Assembly

    ASSEMBLY IMPORTANT: TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE (SEE TABLE CONTENTS) WHEN STATED: TIGHTEN FIRMLY. REFER PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION. Overall view TOOLS REQUIRED Wrenches: 9/16’’, 10mm, 1 1/16’’, 7/16’’, 1/2’’, 3/4’’ Ratchet Sockets 9/16’’, 1 1/16’’, 7/16’’, 1/2’’, 3/4’’ Drill 1/4’’...
  • Page 9: Step 1: Vehicle Preparation

    ASSEMBLY STEP 1 VEHICLE PREPARATION: NOTE: A 1 7/8” or 50 mm tow hitch ball is required. Choose among the three different options to prepare your vehicle (A, B, C). A) Install the lift strap (item 1) by looping it around the suspension arm (as shown) on the vehicle.
  • Page 10 ASSEMBLY DANGER CAUTION NEVER OPERATE THE ROTARY BROOM Never use the Rotary Broom without the belt WITHOUT: guard. Brush hood Belt guard Gear box guard Extension guard and any other safety protection devices in place. Install the push frame (item 1). # Item Description Action...
  • Page 11: Step 3: Subframe Preparation

    ASSEMBLY STEP 3 SUBFRAME PREPARATION: NOTE: Determine according to the height of the vehicle which set of holes to use to assemble the wheel support (item 1) to the subframe* (See below). Install the wheel support (item 1). # Item Description Action Wheel support...
  • Page 12 ASSEMBLY Choose between the three positions (see figure), the height of the hitch support. There must be a maximum of ground clearance according to your vehicle. Figure A does not have the hitch support (item 1). Assemble the hitch supports (item 1) and the hitch (item 3).
  • Page 13 ASSEMBLY Install the assembled hitch support (item1) on the vehicle’s tow hitch ball. # Item Description Action Assembled hitch Insert onto support adjustment tube. Pin and 3mm hair Secure in place. NOTE: The hitch support has two sets of holes to increase the length of the subframe if necessary.
  • Page 14: Installing The Winch Hook

    ASSEMBLY Attach the vehicle’s winch’s hook on the bracket. # Item Description Action If the vehicle's winch is higher than 20" (510mm) from the ground. Sleeve Install in the top hole of the lever. If the vehicle's winch is lower than 20" (510mm) from the ground. Sleeve Install in the bottom hole of the lever.
  • Page 15: Step 5: Installation Of The Wires For The Electric Starter

    ASSEMBLY Wires for the control box: Connect the red wire (item 1) to the positive post and the black wire (item 2) to the negative post on the vehicle's battery. NOTE: Secure the wires to the vehicle with the nylon tie wraps.
  • Page 16: Operation

    OPERATION ANGLE ADJUSTMENT: WARNING In order to be able to change the angle of the broom Read the vehicle owner’s manual carefully. Be follow these instructions. thoroughly familiar with the controls & proper a) Raise the broom to its maximum (the lock use of the attachment.
  • Page 17: General Sweeping

    OPERATION GENERAL SWEEPING Minimize dust by reducing brush speed and by sweeping after rain or on a day with high moisture. SNOW SWEEPING Adjust the gauge (item 2) to be even with the top of gear box frame. The broom works well for light snow removal.
  • Page 18: Maintenance & Dismounting

    MAINTENANCE & DISMOUNTING BEFORE DOING ANY MAINTENANCE OR BRUSH REPLACEMENT: DISMOUNTING AN ACCESSORY, REFER TO THE See parts breakdown section for parts identification. SAFETY PRECAUTIONS. a) Remove the hood. MAINTENANCE b) Loosen the chain idler sprocket. a) Check oil level in gear box every fifty hours and fill to c) Remove the bolts from both flangettes that holds the plug level with SAE-90-EP oil when necessary.
  • Page 19: Dismounting

    MAINTENANCE & DISMOUNTING DISMOUNTING END OF SEASON STORAGE a) Select a level surface, set parking brake, stop the a) Clean the broom and inside of the hood and paint engine, and remove the ignition key to prevent all the parts where the paint has worn off. accidental starting.
  • Page 20: Troubleshooting

    TROUBLESHOOTING * Please refer to parts breakdown section for parts identification PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Brush wears out prematurely or The pressure on the brush is not Reduce the pressure on the brush does not wear out evenly. well adjusted. when on the ground.
  • Page 21: Torque Specification Table

    TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.
  • Page 22: Rotary Broom

    PARTS BREAKDOWN ROTARY BROOM...
  • Page 23 PARTS LIST ROTARY BROOM Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Polypropylene brush Brosse de polypropylène 104459 Broom frame Châssis du balai 104455 Motor frame Châssis du moteur 105259 Hood Capot 104457 Stand holder Support de pied 102392 Parking stand Pied de stationnement...
  • Page 24 PARTS LIST ROTARY BROOM Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Special washer Rondelle spéciale 102429 Spacer Douille 102286 Idler sprocket Pignon tendeur 102027 Spacer Espaceur 102241 Collar Collet 102402 Spring holder Support de ressort 102197 Spring Ressort...
  • Page 25 PARTS LIST ROTARY BROOM Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Idler arm Bras de tension 104654 Electric motor Moteur électrique 103378 Plate Plaque 103363 Spacer Espaceur 103361 Oil lite bushing Coussinet imprégné d'huile 103362 Support bracket Fixation du support 103068...
  • Page 26 PARTS LIST ROTARY BROOM Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Hex. bolt 5/16" n.c. x 3 1/2" Boulon hex. 5/16" n.c. x 3 1/2" Tapping screw 1/4"-14 x 1/2" Vis taraudeuse 1/4"-14 x 1/2" Flange nut 1/4"...
  • Page 27: Subframe

    PARTS BREAKDOWN SUBFRAME...
  • Page 28 PARTS LIST SUBFRAME Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Hair pin 4mm Goupille à ressort 4mm 102054 Goupille 102189 Seal washer Rondelle d'étanchéité 102289 Shackle Ptd Z Clevis Pqé Z 102343 Cone bearing Roulement conique 102369 Cup bearing Cuvette...
  • Page 29 PARTS LIST SUBFRAME Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Caster wheel assembly Roue pivotante assemblée 104779 Lift lever Levier de relevage 104914 Push frame Châssis de poussée 104915 Latch Loquet 104916 Push rod Tige de poussée 104917 Lock lever Levier de barrure...
  • Page 30: Attachments

    ATTACHMENTS TRACTOR / A.T.V. SHELTER #700438 DUST PROTECTOR SIDE WHEEL SUPPORT KIT #700449-60" #700451 Especially designed to put away your Especially designed to reduce flying Especially designed uneven tractor or A.T.V with it’s accessory. debris. ground.
  • Page 31 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________...

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