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Reinke Ontrac Installation And Service Manual

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Summary of Contents for Reinke Ontrac

  • Page 1 Installation Manual Ontrac Remote Management Ontrac Installation Service Manual...
  • Page 2 Table of Contents Base Units System Safety........................Preface REMOVED on 01/2014 seeArchive Manual on RDSS............1-80 Iridium Retro-Fit (350781)....................81-84 Iridium Post Tower Mount (350782)................85-89 Iridium Tower Mount with Stop (350784)...............90-96 Iridium Retrofit with Existing EOS GPS (350784C)............97-105 Iridium Tower Mount with Stop & GPS (350784GPS)..........106-117...
  • Page 3 Ontrac - System Safety The Reinke Electrogator II System is designed with many electrical and mechanical safety features. However, each operator must read and understand this and all other accompanying owners manuals the safe and efficient operation of your Reinke Electrogator II System .
  • Page 4 Tower Barricade water streams from Sprinklers and End Guns. is properly installed as per this manual. Reinke disclaims any and all liability Keep away from fields where the System is (including any liability created pursuant to chemigating.
  • Page 5 Ontrac - System Safety System Safety Safety Decals - located on Main Control Panel preface...
  • Page 6 Ontrac - System Satety System Safety Do not attempt to perform maintenance procedure until the main control panel disconnect switch and all pump and other disconnect switches are in the locked “OFF” position. preface...
  • Page 7 Ontrac - System Safety What factors determine the severity of an electrical shock? *Amount of current *Time of exposure *Path through the body *Body area exposed to electrical contact *Size and condition of the body...
  • Page 8 Iridium Radio Retro Fit (350781) WARNING!!! DO NOT attempt to perform this procedure until the Reinke Main Control Panel Disconnect Switch and all Pump Disconnect Switches are locked in the “OFF” position. Ontrac Iridium Radios (350781): This radio was designed to replace Orbcomm radios as they provide better communication in the field.
  • Page 9 Iridium Radio Retro Fit (350781) Step 3. Remove Orbcomm radio, antenna cable and antenna from unit also remove wiring harness from RTU board. Remove All Step 4. Carefully remove RTU Chip Located here. RTU Chip Ontrac Installation Manual...
  • Page 10 Notch Location Step 2: Mount radio in one of the three following ways depending upon what type of Ontrac Unit is installed. New Style Tower Box: 4- #6 x 1/4” Screws (P/N 3040) Post Box: 4- #6 x ½” Screws (P/N 3009), 4- nylon washers (P/N 1531) and 4- star lock nuts (P/N 1097) Old Style Tower Box: 2- #6 x ½”Screws (P/N 3009), 2- nylon washers (P/N 1531 and 2- star lock nuts...
  • Page 11 Iridium Radio Retro Fit (350781) Step 4: If Ontrac is post mount unit continue to step 5. If it is a Tower Box please skip to Step 6. Step 5: Mount the antenna where the old antenna was mounted, use existing strain relief to secure the antenna cable as shown below Left.
  • Page 12 Step 2: Call (888) 872-2360 to set up unit prior to field installation. Write down the account login and password for later use in verification of working installation. 350782 - Ontrac Box (P/N 140782), brackets (P/N 116712) and straps (P/N 116719). 140782 - Power supply kit (P/N 147052), 1-1/4” x 2-1/2” Plate (P/N 146721). Battery (P/N 116900-3) and battery cable (P/N 116900-9) which are part of 140750.
  • Page 13 Connect Green wire to ground (See Figure 2) d. Bring in the gray wire harness with strain relief from Ontrac unit into the B Tower Box e. Connect red wire from wire harness to V+ on power supply f. Connect Black wire from wire harness to V- on power supply g.
  • Page 14 Satellite Base Units...
  • Page 15 Ontrac Kit - Post Tower Mount - Iridium (350782) Step 6: Remove the enclosure from the Ontrac unit. There are two screws, one on each side of the mount. Remove screws and slide enclosure off. One screw on each side.
  • Page 16 Ontrac Kit - Post Tower Mount - Iridium (350782) Two minutes after the battery is connected to the RTU board, it will send a data packet to the radio modem if the battery is 11.2 VDC or higher. Booting Up: When Booting-Up the system the Tx &...
  • Page 17 Step 2: Call (888) 872-2360 to set up unit prior to field installation. Write down the account login and password for later use in verification of working installation. 350784 - (Ontrac Kit Tower Mount with Stop-Iridium) - This is a tower box setup with solar. It monitors pivot stopped, running forward and reverse, and provides remote stop.
  • Page 18 Box Tower, but it can be mounted on any Tower except the First or Last Tower. The First Tower may not move often enough and the Last Tower contains overhead obstructions which can interfere with the operation of the Ontrac System.**...
  • Page 21 (P/N 147051) as shown. Step 6. Connect Tower Box to Ontrac Box. A 7 Conductor Cable will connect the Tower and Ontrac Boxes. Follow the Schematic Diagram on page 20 for wiring connections . Use the supplied seven conductor cable and strain relief connectors.
  • Page 22 Connecting the Battery will activate the Ontrac Unit. The red SV LED will blink once, immediately followed by a series of three blinks. The Ontrac Unit will warm up for two minutes before fully activating and sending the first report.
  • Page 23 Ontrac Kit - Tower Mount with Stop - Iridium (350784) Two minutes after the battery is connected to the RTU board, it will send a data packet to the radio modem if the battery is 11.2 VDC or higher. Booting Up: When Booting-Up the system the Tx &...
  • Page 24 350784C - (Ontrac Retrofit with Existing EOS GPS) - This is a tower box setup with solar. This is a retrofit for existing EOS GPS. It monitors pivot stopped, running forward and reverse, and provides remote stop.
  • Page 25 GPS EOS Board (117047), 14 Position Connector, GPS Receiver Cable Connector and Strain Relief for the GPS Receiver Cable from the GPS EOS Box. The Ontrac Box will replace the GPS EOS Box. Once the needed parts are removed the EOS GPS Box is no longer needed.
  • Page 26 Ontrac Retrofit with Existing EOS GPS - Iridium (350784C) Step 6. Connect the GPS EOS Board to the Ontrac RTU Board. Use the Purple, Pink and White wire provided to connect the Ontrac Power Relay to the 14 Position Connector on GPS EOS Board.
  • Page 27 Ontrac Retrofit with Existing EOS GPS - Iridium (350784C) Step 7. Mount the Ontrac Box to bracket where GPS EOS was Bolt Base of Box to removed. Reuse existing hardware. Top of Bracket. Bolt Bracket to pipe flanges. (Use existing bolts).
  • Page 28 Tower and Ontrac Boxes. Follow the Schematic Diagram below for wiring connections . Stop Relay in the Ontrac unit is wired in series with the pivot safety circuit. When the stop command is received by the Ontrac unit, the safety circuit is opened for eight seconds to stop the pivot.
  • Page 31 Connecting the Battery will activate the Ontrac Unit. The red SV LED will blink once, immediately followed by a series of three blinks. The Ontrac Unit will warm up for two minutes before fully activating and sending the first report.
  • Page 32 Ontrac Retrofit with Existing EOS GPS - Iridium (350784C) Two minutes after the battery is connected to the RTU board, it will send a data packet to the radio modem if the battery is 11.2 VDC or higher. Booting Up: When Booting-Up the system the Tx &...
  • Page 33 Step 2: Call (888) 872-2360 to set up unit prior to field installation. Write down the account login and password for later use in verification of working installation. 350784GPS - (Ontrac Retrofit with Existing EOS GPS) - This is a tower box setup with solar. It monitors pivot stopped, running forward and reverse position, and provides remote stop.
  • Page 34 Ontrac Tower Mount With Stop & GPS-Iridium (350784GPS) GPS CDW SETUP Quick Reference Guide Quick Reference Guide Ver. 2G Ver. 2G SETUP MENU TREE Press S1 to enter SYSTEM TYPE PIVOT LINEAR (S2 to select) PIV CEN BOARD TYPE END SYS...
  • Page 35 Produces a square wave test signal for troubleshooting the cold wire communication link. 0-270- Produces test position signals of 0°,90°,180°,270°. The GPS Receiver must be disconnected for this mode. Default Serial Out Default, formats the serial data for use by Ontrac. Ontrac- for future use. Analog- for future use. Tim/Pos- for future use.
  • Page 36 If Installing GPS in panel also-follow instructions in CDW Manual 117742. Step Step 4: If GPS is in Ontrac only take the unit to Pivot Center or if Linear System take to Reverse end of field and run base setup.
  • Page 37 Ontrac Tower Mount With Stop & GPS-Iridium (350784GPS) Step 8: GPS Receiver Options. The GPS CDW System can use three different GPS Receivers, Garmin 17, Garmin 17X, and Hemisphere. Each Receiver uses a different color code for connecting the Receiver Cable to the CDW Board.
  • Page 38 GPS Receiver, GPS EOS Board, and 12 volt power source. The battery supplied with the Ontrac unit may be used as the temporary12 Volt source. At the Pivot Center Tower, position the GPS Receiver on top of collector reel cover as shown.
  • Page 39 Ontrac Tower Mount With Stop & GPS-Iridium (350784GPS) Step 11. Mount Ontrac GPS Box to the water pipe flange as shown below on the “B” Tower. Reuse the existing flange bolts for optional mounting of the box see facing page. Make sure to securely fasten the Box to the mounting bracket.
  • Page 40 . Make sure the Wrap Lock Band (P/N 116719) is directly over the Control Box Clip (P/N 141535) before it is completely tightened. Make certain that the Ontrac antenna is securely fastened to the mounting bracket. Assembly Mount (P/N 141531-G Control Box Clip (P/N 141535)
  • Page 43 Step 14. Connect Tower Box “B” to Ontrac Box. A 7 Conductor Cable will connect the Tower and Ontrac Boxes. Use the supplied seven conductor cable and strain relief connectors. The Ontrac Stop Relay is wired in series with the pivot safety circuit.
  • Page 44 Ontrac Tower Mount With Stop & GPS-Iridium (350784GPS) Two minutes after the battery is connected to the RTU board, it will send a data packet to the radio modem if the battery is 11.2 VDC or higher. Booting Up: When Booting-Up the system the Tx & Rx will blink three times and...

  • Page 45: Table Of Contents

    Table of Contents Satellite Plus Base Units Satellite Plus w/Touch Retro (350789)..................... Satellite Plus w/Touch (350779)....................... Satellite Plus w/Touch Schematic......................Satellite Plus w/RAMS Retro (350788)....................Satellite Plus w/RAMS (350778)......................Satellite Plus w/RAMS Schematic......................Satellite Plus w/Advanced Retro (350787)..................... 12-14 Satellite Plus wAdvanced (350777)......................Satellite Plus w/Advanced Schematic....................

  • Page 47: Satellite Plus W/Touch Retro (350789)

    Satellite Plus w/Touch Retro (350789) 350789 - (Ontrac Serial-RPM Touch Retro) - This option will allow the remote operation of the following settings: start/stop, direction, control pump, chemical output, end gun, speed, auxiliary, park/un-park and schedule a command by time or position. This will also allow the operator to monitor if the pivot is on or off, direction, speed by percentage, flow, safety, pressure switch on/off, power fail for load control monitoring, pump, chem, end gun, Aux1, rain monitoring and position of the system.

  • Page 48: Satellite Plus W/Touch (350779)

    Assembly (P/N 140779) to the Rail as shown. Step 5: Install the Battery Holder (P/N 110548) and 2 Screws #8-32 x 3/8” Pan Head Type 23 (P/N 3003) as shown. Step 6: Install the Battery (P/N 116900-3). Ontrac Installation Manual...

  • Page 49: Satellite Plus W/Touch Schematic

    Step 9: Remove knockout at the bottom of the panel and install the strain relief that is attached to the antenna cable. Step 10: Connect the antenna to the Iridium radio board. Step 11: Wire per print for Satellite Plus w/Touch Ontrac Installation Manual...
  • Page 50 Step 14: Records 1. Record the radio number in some kind of data base so you have a way to identify each unit, customer and pivot name. (SeeAbove) 2. The radio number is needed upon request for trouble shooting. Ontrac Installation Manual...

  • Page 53: Satellite Plus W/Rams Retro (350788)

    Step 2: Call (888) 872-2360 to set up unit prior to field installation. Write down the account login and password for later use in verification of working installation. 350788 - Ontrac Satellite Plus-RAMS Retro Kit: Satellite Plus w/RAMS Installation Kit (P/N 140898), Satellite Plus - Field Kit (P/N 140899A)

  • Page 54: Satellite Plus W/Rams (350778)

    Step 4: Install the Satellite Plus w/RAMS Assembly (P/N 140779) to the Rail as shown. Step 5: Install the Battery Holder (P/N 110548) and 2 Screws #8-32 x 3/8” Pan Head Type 23 (P/N 3003) as shown. Step 6: Install the Battery (P/N 116900-3). Ontrac Installation Manual...

  • Page 55: Satellite Plus W/Rams Schematic

    Step 9: Remove knockout at the bottom of the panel and install the strain relief that is attached to the antenna cable. Step 10: Connect the antenna to the Iridium radio board. Step 11: Wire per print for Satellite Plus w/RAMS Ontrac Installation Manual...
  • Page 56 Step 14: Records 1. Record the radio number in some kind of data base so you have a way to identify each unit, customer and pivot name. (SeeAbove) 2. The radio number is needed upon request for trouble shooting. Ontrac Installation Manual...

  • Page 59: Satellite Plus W/Advanced Retro

    Satellite Plus Advanced Retro Kit (350787) 350787 - (ONTRAC SAT PLUS-ADV RETRO KIT) - This option will allow the operator to change the following settings: start/stop, end gun, speed, park/un-park and schedule a command by time or position. This will also allow the operator to monitor if the pivot is on or off, power fail for load control monitoring,direction, speed by percentage, end gun and position of the system.

  • Page 60: Satellite Plus Wadvanced

    Step 6: Install the Battery Holder (P/N 110548) and 2 Screws #8-32 x 3/8” Pan Head Type 23 (P/N 3003). Install next to the safety and well kill relays for all (RPM Panels) Step 7: Install the Battery (P/N 116900-3). Ontrac Installation Manual...

  • Page 61: Satellite Plus W/Advanced Schematic

    Step 10: Remove knockout at the bottom of the panel and install the strain relief that is attached to the antenna cable. Step 11: Connect the antenna to the Iridium radio board. Step 12: Wire per print for Advanced Panel w/Serial Ontrac Installation Manual...
  • Page 62 Step 13: Records 1. Record the radio number in some kind of data base so you have a way to identify each unit, customer and pivot name. (SeeAbove) 2. The radio number is needed upon request for trouble shooting. Ontrac Installation Manual...
  • Page 65 Ontrac Cell Base Unit Table of Contents Base Installation Description and Parts List................1 Mounting on Pivot Center or Lateral Move................2-3 Mounting on Tower.........................4 Ontrac Cell Base Unit-No Options Schematic Sample - Tower Mount.........5 Ontrac Cell Base Unit-With Options Schematic Sample - Pivot Mount........6...
  • Page 66 ONE OR THE OTHER MOUNTING KIT MUST BE ORDERED SEPARATELY 355735 - Ontrac Mount Kit-Pivot Center: Nut 3/8 NC Serrated HHD-Zc (P/N 1043), Bolt 3/8NC x 2 HHD- Gr5-Zc (P/N 2013), Bolt 3/8NC x 1 HHD-Gr5-Zc (P/N 2075), WDHD 5540 3/4” NPT .56-.69 (P/N 112527), Locknut 3/4”-Bridgeport #102 (P/N 113138), Wire Asy-14’T A/R Box Standard 10C (P/N 142723-10)
  • Page 67 Ontrac Cell Base Install (350785) & Mounting (355735)(351531) Installation Pivot Center/Lateral Mounting Note: See page 3 for Tower Mounting There are two mounting options: Pivot Center/Lateral and Tower Mount. Use the appropriate mounting instructions to install your configuration. Pivot Center/Lateral Mounting: (Lateral not available w/GPS.) 1.
  • Page 68 3. Tighten the SMA connector to the SMA Female bulk head connector. 4. Install the 10 conductor span cable between the system tower box or Main Control Panel and ONTRAC tower box. Use the strain reliefs provided to fasten the cable to each tower box or main control panel.
  • Page 69 Note: Step 4 is only necessary if the raw data is needed to verify correct unit operation or you do not have access to step 3. For additional information see Cell Tab in Remote Control and Monitoring Manual P/N 117804 from Reinke Service School. Records 1.
  • Page 70 Ontrac Cell Base Install (350785) & Mounting (355735)(351531) TOWER MOUNTING ONLY Ontrac Installation Manual...
  • Page 71 Ontrac Cell Base Install (350785) & Mounting (355735)(351531) PIVOT MOUNTING /WITH OPTIONS Ontrac Installation Manual...
  • Page 73 A modification is a change to the RTU board program from default settings. Modifications are completed by Reinke Manufacturing. Modifications can be combined to meet the monitoring requirements of each unit. This information is critical when retro fitting or replacing a unit(s) with one or more options that require modifications.

  • Page 74: Gps (350708)

    Control Panel Disconnect Switch and all Pump Disconnect Switches are locked in the “OFF” position. Refer also to the Modifications section under the table of contents before performing this procedure. 350708 - (Ontrac GPS System) - This option allows system to remote monitoring of exact location of the system in the field via satellite.
  • Page 75 Place the red wire from GPS cable in the connector hole making sure no bare wire is showing before inserting the red wire. Then crimp the green tab on the connector to make an electrical connection. Connector Ontrac Installation Manual...
  • Page 76 3. Compare GPS position to the systems actual position (keep in mind 0 degrees is north pivot and linear position is measured in feet). 4. If installing on an existing unit call Reintech at 1-888-872-2360 to complete setup. 5. If you have questions or concerns contact technical support. 6. Verification is complete. Ontrac Installation Manual...
  • Page 77 10 minutes, the Reboot Required light sequence will indicate the unit needs a reset. The unit also requires an HDOP of 2.0, or lower, to do position calculations and send new strings. Generally 5/4 satellites to reach this level. (2 flashes of WAAS). Ontrac Installation Manual...

  • Page 81: Pressure Switch (350730)

    Before attempting any service or installation work ensure the Disconnect Switch on the Main Control Panel is 350730 - (Ontrac Pressure Switch) - This option provides the wet/dry status of the system. Installation for 350730 will include: Pressure Switch Sub-Assembly (P/N 140730), 8’ of tubing-1/4” nylon heavywall (P/N 45019), Male Connector 1/4”...

  • Page 82: Setra Pressure Transducer (350734)

    Disconnect Switch and all Pump Disconnect Switches are locked in the “OFF” position. Refer also to the Modifications section under the table of contents before performing this procedure. 350734 - (Ontrac Setra Pressure Transducer) - This option allows system to monitor wet/dry status of the system and gives the specific pressure of the system.
  • Page 83 Options: Setra Pressure Transducer (350734) Ontrac Installation Manual...
  • Page 84 Connect the red wire from transducer to the red terminal. d. White wire will not be used. 6. Hardware install is complete. 7. Go back to installation instructions for the Ontrac unit that is being installed. 8. BEFORE LEAVING THE FIELD, COMPLETE VERIFICATION PROCEDURE BELOW VERIFICATION: 1.
  • Page 85 Disconnect Switch and all Pump Disconnect Switches are locked in the “OFF” position. Refer also to the Modifications section under the table of contents before performing this procedure. 350734R - (Ontrac Setra Pressure Transducer Retro) - This option allows system to monitor wet/dry status of the system and gives a specific pressure of the system.
  • Page 86 Options: Setra Pressure Transducer Retro Fit (350734R) Ontrac Installation Manual...
  • Page 87 Begin Installation: 1. Verify analog 2 jumper configuration. 2. Remove enclosure from the post unit or lid from the Ontrac tower box. 3. Disconnect the battery cable from the RTU Board. 4. Unplug everything from the RTU board (Note the location of everything).

  • Page 88: Theft Sensor (350736)

    Modifications section under the table of contents before performing this procedure. 350736 - (Ontrac Theft Sensor) - This option allows system to monitor span cable theft on the system. Installation for 350736 will include: Solar Kit-Trac Winter (P/N 130737), Trac Kit-Cable Theft Detect (P/N 140736), Mod-Trac Theft Sensor (P/N 146936) and Ontrac Cable Theft-Instruction (P/N 85350736).
  • Page 89 4. The Ontrac unit needs to be mounted at the last or next-to-last tower. 5. Place theft sensor tube in tower box. 6. Using both strain reliefs, install the theft sensor harness from the tower box to the Ontrac unit. 7. To wire the Theft Sensor into system Tower Box a.
  • Page 90 Disconnect Switch and all Pump Disconnect Switches are locked in the “OFF” position. Refer also to the Modifications section under the table of contents before performing this procedure. 350736R - (Ontrac Theft Sensor Retro-Fit) - This option allows system to monitor span cable theft on the system.
  • Page 91 7. Place theft sensor tube in tower box. 8. Using both strain reliefs, install the theft sensor harness from the tower box unit to the Ontrac unit. 9. To wire the Theft Sensor into system Tower Box a.

  • Page 92: Rain Gauge (350740)

    Installation for 350740 will include: Rain gauge sub-assembly (P/N 140740), Nut #6-32 Hex w/Nyl Ins (P/N 1064) Screw #6-32 x 3/8 Pan Head (P/N 3038), SAC RS-485 Communication Cable (P/N 57073), Ontrac Rain Gauge (P/N 110740), Ontrac Rain Gauge Mount (P/N 116710), ½” NPT Strain Relief (P/N 113493), Locknut-1/2”...
  • Page 93 Options: Rain Gauge (350740) Begin Installation: 1. To mount on an Ontrac Post: Mount the rain gauge on the base plate next to the antenna. 2. Remove the cover of the Ontrac Post assembly. 3. Disconnect the battery cable from the RTU Board.
  • Page 94 Take a jumper wire and touch a wire from the brown wire to ground and hold for 8 seconds, then release. c. This should activate the stop relay to pull in for 8 seconds. NOTE: Go back to installation instructions for the Ontrac unit that is being installed. Ontrac Installation Manual...
  • Page 95 Options: Post Tower Mount with Stop Iridium (350753) Ontrac Installation Manual...
  • Page 96 Options: Post Tower Mount with Start/Stop Iridium (350754) Diagram 1 Ontrac Installation Manual...
  • Page 97 Due to variations in irrigation Main Control Panel design, procedures for installation will vary. The instructions below contain an example of installation in an Reinke Main Control Panel. Center Pivot technical knowledge is required for proper installation or to adapt this installation to other main control panels.
  • Page 98 Options: Post Tower Mount with Start/Stop Iridium (350754) Transformer Step 2. Place the Power Supply (P/N 147052) and Ontrac Start/Stop Relay Kit (P/N 147054) in the position that best fits the Main Control Panel. The exact location will depend on the control panel layout.
  • Page 99 Connect start relay using NC contacts and in series with power to the auto restart timer (if it’s a Reinke, it should be a red wire going to T1 terminal on the timer). B. Start Relay with Touch Screen Panel a.
  • Page 100 Take a jumper wire and touch a wire from the purple wire to ground and hold for 3 seconds, then release. This should activate the Start Relay and start the system, or initiate the restart timer. Ontrac Installation Manual...
  • Page 101 Options: Post Tower Mount with Start/Stop Iridium (350754) Ontrac Installation Manual...
  • Page 103 Table of Contents Cell Options Control Board (350774)......................1-2 Control Board Retro (350774R)...................3-6 Transducer (350763)......................7-8 Transducer Retro (350763R)....................9-10 Pressure Switch (350731)....................11-12 Pressure Switch Retro (350731R)..................13-14 Wire Theft (356901).......................15 Wire Theft Retro(356901R)....................16 Solar Power (356902)......................17-18 Rain Gauge (350741)......................19-20 Basic GPS (350975)......................21-22 Basic GPS Retro (350975R)....................23-24 GPS Navigator Cable (350974)..................25-27 NOTE: For mounting instructions (351531 &...
  • Page 104 Connect start relay using NC contact and in series with Power to the auto restart timer (if it is a Reinke, it should be a red wire going to T1 terminal on the timer). b. Start Relay with Touch Screen Panel i.
  • Page 105 This will activate the relay on output 2 to start the system. 5. Verify Output 1 stops the system and Output 2 starts the system. 6. Verification is complete. Complete the verification process for each option installed. Ontrac Installation Manual...
  • Page 106 . Read all installation instructions and options to be installed before beginning installation. 350774R - (Ontrac Cell-Basic Control Board Retro) - This option provides four output relays for pivot controlling the remote Stop and Start functions. Step 1: Call Dealer Support at (800) 947-4868 complete control board setup.

  • Page 107: Control Board (350774)

    (Normally Closed, Common, Normally Open) b. The blue incoming wire is not used for this option and may be used at a later time. d. Relay 2 is programmed to close for 3 seconds; this time is adjustable. Ontrac Installation Manual...
  • Page 108 Connect start relay using NC contact and in series with Power to the auto restart timer (if it is a Reinke, it should be a red wire going to T1 terminal on the timer). b. Start Relay with Touch Screen Panel i.
  • Page 109 5. Verify Output 1 stops the system and Output 2 starts the system. 6. Verification is complete. Complete the verification process for each option installed. NOTE: For further wiring assistance please refer to Drawing #84610785 located in the back of section Cell Base Units. Ontrac Installation Manual...

  • Page 110: Transducer (350763)

    Control Panel is . Read all installation instructions and options to be installed before beginning installation. 350763 - (Ontrac Cell-Transducer) - This option provides remote monitoring of system pressure Verify that all parts match accordingly. 130763 Transducer Assy-Trac Cell Installation 1.
  • Page 111 NOTES: a. Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke.com has not been previously setup. b.The analog settings are pre-set to report changes greater than 6.7 PSI. 2. Verification is complete. 3. Complete all other option verification procedures before leaving the field. Ontrac Installation Manual...

  • Page 112: Transducer Retro (350763R)

    Control Panel is . Read all installation instructions and options to be installed before beginning installation. 350763R - (Ontrac Cell-Transducer) - This option provides remote monitoring of system pressure Verify that all parts match accordingly. 130763 Transducer Assy-Trac Cell Installation 1.
  • Page 113 2. Verify the system reports a wet and dry status via text, website, or test diagnostic web page above. 3. Verification is complete. 4. Complete all other option verification procedures before leaving the field. Bare 350763 Ontrac Cell Transducer Wiring Ontrac Installation Manual...

  • Page 114: Pressure Switch (350731)

    Control Panel is . Read all installation instructions and options to be installed before beginning installation. 350731 - (Ontrac Cell-Pressure Switch) - Pressure Switch for remote monitoring of system wet/dry status. Verify that all parts match accordingly. 140731 Ontrac Cell-Pressure Switch Installation 1.
  • Page 115 NOTE: Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke.com has not been previously setup. 2. Verification is complete. 3. Complete all other option verification procedures before leaving the field. Ontrac Installation Manual...

  • Page 116: Pressure Switch Retro (350731R)

    Control Panel is . Read all installation instructions and options to be installed before beginning installation. 350731R - (Ontrac Cell-Pressure Switch Retro) - Pressure Switch for remote monitoring of system wet/dry status. Verify that all parts match accordingly. 140731 Ontrac Cell-Pressure Switch Installation 1.
  • Page 117 NOTE: Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke.com has not been previously setup. 2. Verification is complete. 3. Complete all other option verification procedures before leaving the field. 350731 Ontrac Cell Pressure Switch Wiring Ontrac Installation Manual...

  • Page 118: Wire Theft (356901)

    . Read all installation instructions and options to be installed before beginning any installation. 356901 - (Ontrac Cell-Wire Theft) - This option provides remote alarm notification when the span cable is disconnected. Verify this option is installed in the unit: 1.

  • Page 119: Wire Theft Retro(356901R)

    Control Panel is . Read all installation instructions and options to be installed before beginning any installation. 356901R - (Ontrac Cell-Wire Theft) - This option provides remote alarm notification when the span cable is disconnected. Verify that all parts match accordingly.
  • Page 120 Cell Option: Wire Theft Retro (356901R) Ontrac Installation Manual...

  • Page 121: Solar Power (356902)

    Option #2: Mounting on competitive or older Reinke pivot centers, use the beam clamp and secure to the pivot center angle iron. 4. Install the cable strain relief and cable on the Ontrac Cell-Base Unit. Use any available 7/8” knockout position. Connect the solar panel to the G2 board SOL1 header.
  • Page 122 4. In direct sunlight S1 should read 12 VDC or higher. 5. On a cloudy day S1 should read 8 VDC or higher. 6. Verification is complete. 7. Complete all other option verification procedures before leaving the field. Ontrac Installation Manual...
  • Page 123 4. Install the rain gauge using two screws and nut onto the antenna bracket, then tighten them down. (Fig 1.) 5. Route the rain gauge wire cable through the strain relief and into the Ontrac tower box and wire per print on next page.

  • Page 124: Rain Gauge (350741)

    NOTE: Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke.com has not been previously setup. 2. Verification is complete. 3. Complete all other option verification procedures before leaving the field. 350741 Ontrac Cell Rain Gauge Ontrac Installation Manual...

  • Page 125: Basic Gps (350975)

    . Read all installation instructions and options to be installed before beginning installation. 350975 - (Ontrac Cell-Basic GPS) - This option adds GPS position to an Ontrac Cell-Base Unit (350785). This allows remote monitoring of system position. When this option is used the Ontrac Cell- Base Unit must be span mounted at the end-of-system, and can only be used on a Pivot.
  • Page 126 Cell Option: Basic GPS (350975) VERIFICATION 1. Start the system, wait 10 minutes for the GPS position data to update throughout the Ontrac system. Verify the position on the Ontrac LCD home screen updates accurately. The screen will update every 20 seconds.

  • Page 127: Basic Gps Retro (350975R)

    350975R - (Ontrac Cell-Basic GPS Retro) - This option adds GPS position to an Ontrac Cell-Base Unit (350785). This allows remote monitoring of system position. NOTE: When this option is used the Ontrac Cell-Base Unit must be span mounted at the end-of-system. See Cell Base Unit section of the manual for remounting if required.
  • Page 128 4. Complete all option installations prior to starting verification procedures. VERIFICATION 1. Start the system, wait 10 minutes for the GPS position data to update throughout the Ontrac system. Verify the position on the Ontrac LCD home screen updates accurately. The screen will update every 20 seconds.
  • Page 129 Install a strain relief in the system main control panel. Choose any available ½” knock out. End of System mounting Location: a. Drill a 7/8” hole and install a strain relief in the Ontrac Cell-Base Unit. Install the Strain Reliefs and Data Cable between the Ontrac Cell-Base Unit and the Navigator GPS Resolver Box.

  • Page 130: Gps Navigator Cable (350974)

    Ontrac Cell-GPS Navigator Cable Wiring Diagram - Ontrac Cell-GPS Navigator Cable...
  • Page 131 Removed 01/14 see RDSSArchive Manual..................16 Setra (1-6v, 0-200psi) Transducer.......................17 Theft Sensor............................18 Removed (01/2014)........seeArchive Manual ............19 Removed (01/2014)........seeArchive Manual............20 EOS GPS with Ontrac.........................21 GPS CDW ............................22 GPS Module Board..........................23 GPS Module Board V3.0 or V3.1......................24 Iridium Radio and RTU Board......................25 Satellite Plus Interface........................26...

  • Page 133: Digital Output 1-3

    Digital Input 1 through 3 will have a 5 minute delay before the RTU board will send a data packet to the radio for a status change. A Status Change is when the system is going from Stop to Run or from Run to Stop, the RTU board sees the input change from 5 VDC to 0 VDC. Ontrac Installation Manual...

  • Page 134: Digital Output 4

    Digital Input 4 is used for the rain gauge only and this Input is setup as a counter only. Since Digital Input 4 is a counter there is no 5 minute delay and it will always report an 8 to the test site. Ontrac Installation Manual...

  • Page 135: Pressure Transducer

    Troubleshooting Pressure Transducer Analog Input 1 Analog Input 4 Next to the jumpers there are labels numbered 1-4 Where: A1 = Analog 1 A2 = Analog 2 A3 = Analog 3 A4 = Analog 4 Ontrac Installation Manual...

  • Page 136: Raw Value Numbering System

    Input 2 = 2 RAW value if the input is 5 VDC and lose if the input is 0 VDC. Input 3 = 4 RAW value Input 4 = 8 RAW value Total = 15 RAW value Ontrac Installation Manual...

  • Page 137: Testing The Rtu Board

    Pushing and holding the Test Button for 3-4 seconds will send a data packet with current status to the radio modem. If the battery voltage is 11.2 VDC or higher. Pushing and holding the Test Button for 8 seconds will reboot the RTU board. Ontrac Installation Manual...

  • Page 138: Reading The Indicator Lights

    Troubleshooting The SV Light (Red) indicates sensor voltage and should blink 3 or 4 times after booting up. Reading Indicator Lights The RV Light (Amber) is radio voltage, it is an indicator that the radio has power. Ontrac Installation Manual...
  • Page 139 Troubleshooting Moved to Archive Manual 01-2014 Ontrac Installation Manual...
  • Page 140 Troubleshooting NOT USED FUSE SERTX Ontrac Installation Manual...
  • Page 141 Troubleshooting Problem: The position reported by Touch does not change. Verify that the Position LED on the Reinke Touch I/O Board is flashing. The Position LED indicates incoming data from the GPS CDW System. If the POSITION LED is not blinking then location data is not being received by the Touch I/O Board.
  • Page 142 Flowcharts Ontrac Installation Manual...

  • Page 143: Open Face Power Supply

    Flowcharts Open Face Power Supply Troubleshooting Ontrac Installation Manual...

  • Page 144: Solar Panel

    Flowcharts Solar Panel Troubleshooting Ontrac Installation Manual...
  • Page 145 Flowcharts Rain Gauge Troubleshooting Ontrac Installation Manual...
  • Page 146 Flowcharts Flowchart removed 01/14 see Archive Manual on RDSS Ontrac Installation Manual...
  • Page 147 Flowcharts Setra (1-6v, 0-200psi) Transducer Troubleshooting Ontrac Installation Manual...

  • Page 148: Theft Sensor

    Flowcharts Theft Sensor Troubleshooting Ontrac Installation Manual...
  • Page 149 Flowcharts Flowcharts page 19-20 removed 01/14 see Archive Manual on RDSS Ontrac Installation Manual...

  • Page 150: Gps Cdw

    Is there a blip in voltage reading? (should occur Are the about every .2 of a degrees degree) correct? Everything is functioning correctly Replace RTU board Replace GPS Everything is Replace GPS board functioning board correctly Ontrac Installation Manual...
  • Page 151 Flowcharts Ontrac Installation Manual...
  • Page 152 Flowcharts Ontrac Installation Manual...
  • Page 153 Flowcharts...
  • Page 154 Flowcharts Ontrac Installation Manual...
  • Page 155 Service Menu & Settings............29-32 Flash Manager................. 32-33 Fast Keep Alive............... Message Timestamp & Onboard Voltage........ Ontrac Cell (G2 board with CDMA Cell modem)flowchart..Theft Sensor flowchart............. Power Supply flowchart............Solar flowchart................. Rain Gauge flowchart.............. Transducer flowchart............... EOS GPS flowchart..............
  • Page 157 Ontrac Cell Ontrac Cell Troubleshooting Ontrac Cell - Base Unit LCD onboard GPS Port Control board setup screen port Enclosure Digital Inputs Analog Inputs Cellular Antenna Modem Connector Safety Disconnect Switch Ontrac Installation Manual...
  • Page 158 G2 Board SOL1, SOL2 Solar Panel Jacks, 2 solar panels can be connected Cell Phone Modem placement. –Note: Do not remove the Cell Modem from the Ontrac Board. Doing so will cause pin damage to the modem. Ontrac Installation Manual...
  • Page 159 Ontrac Cell Troubleshooting G2 Board Programming Header (J28) –Used by the Update External Battery Module shown below Terminal 12V Jack (BATT) Update Module used to: –Add functionality –Update board firmware –Transfer board settings from one board to another –Transfer firmware from a G2 board onto the module Once the Module is installed: 1.
  • Page 160 Ontrac Cell Troubleshooting G2 Board GPS Module Connection Serial Port B (J26) Connect accessories such as an external GPS. Serial Port A (J22) Communication port for devices using RS232 connections. Basic Control Relay #4 Relay #1 NO-C-NC NO-C-NC Relay #3 & 4...
  • Page 161 Ontrac Cell Troubleshooting Basic Control Control Extension port is used to communicate with the main board. Ontrac Installation Manual...
  • Page 162 Ontrac Cell Troubleshooting Back: Scroll down Next: Scroll up through menus and/or through a menu move to next digit when entering and/or change digit Reset: Re-boots the number sequence manually displaced by board entering numbers manually Enter: Press twice to Enter...
  • Page 163 Ontrac Cell Troubleshooting Diagnostic Menu Power Monitor Battery Current Battery Voltage Power Temperature Supply Voltage Power Supply and Solar Panel Voltage Set Charging Combined Voltage Ontrac Installation Manual...
  • Page 164 Ontrac Cell Troubleshooting Voltage Monitor Power Supply Battery Voltage Voltage Solar 1 Solar 2 Voltage Power Supply and Voltage Solar Panel Voltage Combined Digital Status = 15 Digital inputs values : Input 1 = 1 RAW value Input 2 = 2 RAW value...
  • Page 165 Ontrac Cell Troubleshooting Digital Status • The status will gain or lose depending on whether digital inputs are 3.3VDC or 0VDC. The status will gain if the input is 3.3VDC and lose if the input is 0VDC. • The status will gain or lose depending on whether digital inputs are greater than 60 volts AC Or less than 55 Volts AC.
  • Page 166 Ontrac Cell Troubleshooting GPS Status Position in reference Number of visible Horizontal to Base Satellites dilution Of precision (HDOP) Wide Area Augmentation System (WAAS) GPS Status • Horizontal dilution of precisi on (HDOP) - is a factor determining the relative accuracy of a horizontal positio n.
  • Page 167 Ontrac Cell Troubleshooting CELL MODEM STATUS Board serial IP address number Current time Formula: –dBm = 2*RSSI-113 Cell signal Example: 2*26- strength bars 113= -61 dBm – Is the abbreviation for the power ratio in decibels (dB) of the measured power referenced to one milliwatt.
  • Page 168 Ontrac Cell Troubleshooting Reporting Menu • This menu allows users to adjust the reporting parameters, and send station reports. Heartbeat Time • Use to set interval of Heartbeat reports, can be set from 60 minutes up to 64999 minutes. • Adjust time by using the “Next” button to select digit and the “Back”...
  • Page 169 Ontrac Cell Troubleshooting Station Report • Use to set interval of station reports, can be set from 60 minutes up to 64999 minutes. • Adjust time by using the “Next” button to select digit and the “Back” button to change the currently selected digit, after adjusted to desired time press the “Enter”...
  • Page 170 Ontrac Cell Troubleshooting GPS Menu •This menu is used to set GPS parameters Enable/Disable • This menu allows for the GPS module to either be enable or disabled, use the “Back” button to select desired option, Local/Onboard for use with onboard GPS module, External for use with navigator GPS once desired option is selected use the “Enter”...
  • Page 171 Ontrac Cell Troubleshooting System Type • This menu allows for the unit to be set up in Pivot or Linear modes. Use the “Back” button to select desired option and then use the “Enter” button to save selection. Base Setup •...
  • Page 172 Ontrac Cell Troubleshooting Set Latitude • This menu allows the user to manually enter Latitude coordinates for the base. Set Longitude • This menu allows the user to manually enter Longitude coordinates for the base. Ontrac Installation Manual...
  • Page 173 Ontrac Cell Troubleshooting Digital Menu Digital Modes • This menu allows the user to set each of the 6 digital inputs to desired mode, disable, status, counter, rate, and percent. Ontrac Installation Manual...
  • Page 174 Ontrac Cell Troubleshooting Digital Modes •Status Mode : can be high or low based on AC present or no AC. From this menu the interval at which the input is checked for a change can be set as well as how a change of state is reported.
  • Page 175 Ontrac Cell Troubleshooting Digital Modes • Rate (Flow) Mode : This mode is used in conjunction with a flow meter, counts the pulses sent out over a set period of time, and will report a change only if result is over or under the set threshold.
  • Page 176 Ontrac Cell Troubleshooting Analog Menu Analog On/Off • This menu shows the current state of each of the 4 analog inputs. Ontrac Installation Manual...
  • Page 177 Ontrac Cell Troubleshooting Analog 1 • From this menu analog inputs can be enabled or disabled, high and low points can be defined, and the percent at which the input reports a change can be set. Frequency • Use to set the interval at which the analog inputs are checked for a change.
  • Page 178 Ontrac Cell Troubleshooting Analog Power-up • Use to set power-up time delay for each analog input. Can be set from 1 second up to 60 seconds. Adjust time by using the “Next” button to select digit and the “Back” button to change the currently selected digit.
  • Page 179 Ontrac Cell Troubleshooting Time Source • Use this menu to choose what source current time and date information is pulled from. Use the “Back” button to scroll down the menu. Once desired source is selected press the “Enter” button to save selection.
  • Page 180 Ontrac Cell Troubleshooting LCD Contrast • This menu is used to adjust the contrast of the LCD screen. To set the contrast use the “Next” button to make the screen darker and use the “Back” button to make the screen lighter. Once desired contrast is selected use the “Enter”...
  • Page 181 Ontrac Cell Troubleshooting Primary Modem U n i v e r s a l C e l l This menu is used to signal to the G2 unit what modem is attached to the unit. •Universal Cell is used for all newer CDMA modems and all GSM modemtypes.
  • Page 182 Ontrac Cell Troubleshooting Board ID • This menu is used to set the Board ID number. Use the “Next” button to scroll from left to right. Use the “Back” button to select desired number for selected digit and then use the “Enter” button to save ID number.
  • Page 183 Ontrac Cell Troubleshooting Control Module • From this menu the control module is enabled. To enable scroll down to Basic and hit the “Enter” button. The Advanced/PAC option is not currently available. Control Module • From this menu parameters for each of the 4 outputs can be set.
  • Page 184 Ontrac Cell Troubleshooting Output 1 Output 1 cont. •Percent timer Mode: this mode will trigger the output to act as a percent timer. •Pulse Mode: this mode •Latching Mode: this mode momentarily changes the state changes the state of the...
  • Page 185 Ontrac Cell Troubleshooting Output 1 cont. • This menu is used to manually turn on or off the current output. • This menu is used to set the pulse time if you need a time other than the default setting.
  • Page 186 Ontrac Cell Troubleshooting Service Menu Temperature Set • This menu is used to set the Temperature. Use the “Next” and “Back” buttons to select desired temperature then use the “Enter” button to save selection. Ontrac Installation Manual...
  • Page 187 Ontrac Cell Troubleshooting Voltage Set • This menu is used to set the voltage reference point. • To set disconnect battery and hook meter into terminals red to red and black to black on the battery wiring harness. Voltage Set •...
  • Page 188 Ontrac Cell Troubleshooting Voltage Set • Repeat the process from the previous slide for 14.80v then press “Enter” again to save and exit the voltage set menu. Flash Manager Ontrac Installation Manual...
  • Page 189 Ontrac Cell Troubleshooting Flash Manager • Copy Settings: This copies all the G2 boards settings on to the update module. • Load Settings: This copies the G2 board settings on the update module to the G2 board being worked with.
  • Page 190 Ontrac Cell Troubleshooting Msg Timestamp • This menu allows Time stamping on reports to be enabled or disabled. Onboard Voltage • This menu is used to enable or disable Onboard voltage reporting • When enabled reports will show voltages for each solar panel, the power supply, and will also include the current temperature .
  • Page 201 ONTRAC ACTIVATION PROCESS STEP 1: ACTIVATION Prior to installing the Ontrac unit in the field complete the Reintech LLC Wireless Services Agreement and email to ontrac@reinke.com Dealer Support: . A reply email will be sent to you within 24 hours with account details and final steps of activation.
  • Page 202 Reintech, LLC Subscriber Wireless Services Statement of Terms and Conditions This Statement of Terms and Conditions and the Reintech, LLC You authorize Reintech personnel and/or its dealers or agents to Wireless Services Agreement (hereinafter referred to collectively enter your property (the “Property”) at mutually agreed upon times as the “Agreement”) sets forth the terms and conditions under in order to install, maintain, inspect, repair and remove the which Reintech, LLC, a Nebraska limited liability company...
  • Page 203 determine that you may be a credit risk for, among other reasons: OR (3) YOUR USE OF THE SERVICES (INCLUDING CLAIMS (1) unsatisfactory credit rating; (2) insufficient credit history; (3) FROM THIRD PARTIES) UNLESS CAUSED BY OUR GROSS fraudulent or abusive use of any Reintech Services within the last NEGLIGENCE OR WILLFUL MISCONDUCT AND YOU five (5) years, or (4) late payments for current or prior bills, we WAIVE ANY SUCH CLAIMS (INCLUDING CLAIMS OF...
  • Page 204 UNINTERRUPTED OR ERROR FREE OR FREE FROM Any notice or other written matter required or permitted to be COMPUTER VIRUSES. REINTECH DOES NOT WARRANT given by Reintech shall be deemed to be sufficiently given if THAT ANY DATA OR ANY FILES SENT BY OR TO YOU delivered by hand or sent by certified mail or nationally recognized WILL BE TRANSMITTED IN UNCORRUPTED FORM OR delivery service, sent electronically, such as by email or facsimile,...
  • Page 205  Reintech Wireless Services Agreement   Customer Information   New Customer  Existing Customer   Billing Name: _______________________________________________ Customer Name: _________________________________________  Billing Address: ____________________________________________City: __________________ State: ______________ZIP: ____________  Customer Phone Number:    _______________________________________ Time Zone:  __________________________________________  *Ontrac Username:    _______________________*Ontrac Password: __________________________*5 Digit Account Pin: _______________    *if taken these will default  Dealership Information   Dealership Name: _________________________________________ Sales Person: _______________________________________________  Salesman E‐mail: __________________________________________ Sales Person Phone: _________________________________________    Unit(s) Information   PSI  Unit  Unit Options  (Only Applies to Satellite  Unit Style   Subscription Period        Location Option   & Cell Units. Select all that apply) Unit Position  GPS Latitude &  Serial Number  Site  Longitude of  (located on the shipping      Name  Pivot Center  container and/or modem)  ...
  • Page 206       Total Annual Service Agreement: $______________________  Notes:                            By signing below you hereby certify that you have received a copy of the Reintech Wireless Services Agreement and understand your rights and obligations. Also by signing below  you acknowledge that you are committing to a two (2) year services agreement with Reintech LLC.          __________________________________________________            __________________________________________________                                (Printed name)                                 (Signature)    After completing form fax to 402‐365‐4390 or email to Ontrac@reinke.com    117792 Reintech , LLC 2/1/2014...
  • Page 207 These changes may not always be fully reflected in the photographs, information and/or specifications presented in this brochure. Your local Reinke dealer continues to be your best source for the most current information. Reinke Manufacturing Company, Inc. reserves the right to discontinue models at any time, or to change specifications, design, or accessories without notice and without incurring obligation.

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